Injection Molding Validation Engineer

HonorVet Technologies; Houston (TX); On-site; USD 80,000 - 110,000; Full time

Job summary

HonorVet Technologies is seeking a contract Injection Molding Process Engineer I to support medical device molding operations in Houston. The role emphasizes validation across software, automation, and manufacturing systems with experience in Kneat and CSV tied to quality systems.

The engineer will validate equipment, tooling, and digital systems, applying statistics and PDP methods while collaborating with Quality, Manufacturing, and Engineering to ensure FDA/ISO compliance and data integrity.

Qualifications

• Bachelor's degree in a technical field related to engineering or manufacturing.
• Experience with injection molding processes in a regulated environment.
• Proven validation experience (IQ/OQ/PQ) and computer system validation.
• Familiarity with Kneat or similar electronic validation platforms.
• Strong statistical and data analysis skills.

Responsibilities

• Develop, execute, and document process validation protocols for molding equipment and tooling.
• Lead or support CSV and automation/equipment validation activities for molding systems.
• Manage validation documentation within Kneat or similar systems.
• Apply statistical methods to support process capability studies and improvements.
• Collaborate with Quality, Manufacturing, and Engineering to ensure regulatory compliance.
• Investigate deviations and write audit-ready documentation.
• Support validation of MES, LIMS, electronic batch records, and PLM tools.
• Use SAP to support production orders and manufacturing data.
• Query manufacturing/quality data with SQL for analysis and reporting.

Skills

Attention to detail

Structured problem-solving

Technical writing

Cross-functional collaboration

Education

Bachelor's degree in Mechanical/Manufacturing/Plastics/Industrial Engineering or related field

Tools

Kneat

TrackWise

MasterControl

Veeva

Minitab

JMP

Excel

SQL

SAP

RJG eDART

RJG CoPilot

Teamcenter

LIMS

MES

Job description

HonorVet Technologies (SDVOSB) provides specialized and scalable staffing solutions to pharmaceutical companies, medical device companies, biotech organizations, CROs, research laboratories, and life sciences organizations across the United States. With strong delivery capabilities and rapid turnaround times, we support contract, direct hire, project-based, and consulting staffing needs across clinical research, pharmacovigilance, regulatory affairs, quality assurance, quality control, medical affairs, manufacturing, validation, and scientific operations. Our dedicated recruitment team focuses on delivering qualified life sciences and pharmaceutical professionals efficiently while ensuring quality, compliance, and client satisfaction.

Job Details

Job Title: Injection Molding Process Engineer I

Location: Houston, TX (Onsite)

Duration: 24 months

Job Description

We are seeking a contract Molding Process Engineer with a strong specialization in software and automation validation to support our medical device injection molding operations. This role goes beyond traditional process engineering, the ideal candidate combines deep injection molding process knowledge with computer systems validation (CSV) expertise, statistical analysis skills, and hands‑on experience with computerized quality systems such as Kneat. This person will play a key role in validating molding equipment, automation, and the digital systems that support our quality and manufacturing operations.

Key Responsibilities

• Develop, execute, and document process validation protocols (IQ/OQ/PQ) for injection molding equipment and tooling
• Lead or support computer system validation (CSV) and automation/equipment validation activities for molding-related systems (HMI, PLC-controlled equipment, robotics, vision systems, data acquisition systems)
• Author, review, and manage validation documentation within Kneat (or equivalent electronic validation lifecycle management system)
• Apply statistical methods (e.g., Cpk/Ppk, DOE, SPC, MSA, hypothesis testing) to support process capability studies, validation sample sizing, and continuous improvement efforts
• Partner with Quality, Manufacturing, and Engineering teams to ensure compliance with applicable quality system regulations (FDA 21 CFR Part 820, ISO 13485, Part 11 / Annex 11 for computerized systems)
• Investigate process deviations, non-conformances, and equipment issues, applying structured critical thinking and root cause analysis
• Write clear, audit-ready technical documentation including protocols, reports, risk assessments, and standard operating procedures
• Support integration and validation of computerized systems used in production and quality operations (e.g., MES, LIMS, electronic batch records, Teamcenter or similar PLM tools)
• Collaborate cross-functionally with tooling, automation, and quality engineering teams to troubleshoot and optimize molding processes
• Use SAP to support production orders, material/BOM data, and manufacturing records tied to molding operations
• Query and manipulate manufacturing/quality data using SQL to support process analysis, reporting, and validation data reviews
• Utilize RJG systems (e.g., eDART, CoPilot) and RJG-based validation methodology to monitor, control, and validate the injection molding process
• Support validation of HMI (Human-Machine Interface) systems and cloud/server-based platforms used in production and quality operations

Required Qualifications

• Bachelor's degree in Mechanical, Manufacturing, Plastics, Industrial Engineering, or related technical field (or equivalent hands‑on experience)
• Solid, demonstrable experience with injection molding processes (LSR and/or thermoplastic) in a regulated manufacturing environment
• Proven experience with process validation (IQ/OQ/PQ) and computer system / automation validation
• Working knowledge of an electronic validation platform such as Kneat (or similar: TrackWise, MasterControl, Veeva)
• Strong statistical analysis skills (Minitab, JMP, or Excel-based statistical tools)
• Familiarity with computerized quality systems and data integrity principles (21 CFR Part 11 / Annex 11)
• Strong technical writing skills able to produce clear, structured, audit-ready protocols and reports
• Strong critical thinking and problem-solving ability; comfortable working through ambiguous or complex technical issues independently
• Proficiency with standard computer tools (MS Office/Excel; PLM/document control systems such as Teamcenter is a plus)
• Working knowledge of SAP (production orders, BOMs, material master data) in a manufacturing setting
• Working knowledge of SQL or other database tools for querying and analyzing manufacturing/quality data
• Knowledge of RJG process monitoring/control systems and RJG validation software (e.g., eDART, CoPilot) is required
• Experience validating HMI systems and cloud/server-based software platforms

Preferred

• Experience in a medical device manufacturing environment (ISO 13485, FDA-regulated)
• Experience with automation/robotics validation on the production floor
• Six Sigma / Lean certification