Injection Molding Sr. Process Engineer

RXinsider LTD.; Sparta (TN); On-site; USD 110,000 - 140,000; Full time

Benefits offered by this job

Medical, dental, vision

401(k) with company contributions

Bonus potential

Tuition reimbursement

Job summary

Altium Packaging seeks a Sr. Processing Engineer to optimize injection, blow molding and reheat stretch operations, focusing on PET, PP and HDPE processing.

You will lead process development, troubleshoot, and drive continuous improvement in a high-volume plastics facility. You will collaborate with R&D, maintenance and production teams, develop robust process controls, validate new methods, and support new product introductions while mentoring junior engineers.

Qualifications

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or related field preferred.
• Minimum 8–10 years of experience in processing within the plastics industry, specifically injection and blow molding.
• Proficiency in PET, PP, HDPE processing techniques and equipment operation.
• Strong analytical and problem-solving skills with ability to identify issues and implement solutions.
• Excellent communication and interpersonal skills for cross-functional collaboration.
• Experience with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies desirable.
• Master Mold Certification or ability to obtain within 18–24 months after starting.

Responsibilities

• Develop, refine, and implement manufacturing processes for injection, blow molding and reheat stretch machines.
• Focus on enhancing efficiency, reducing cycle times, and minimizing waste while ensuring product quality.
• Identify and resolve process-related issues using root cause analysis and corrective actions.
• Support introduction of new products by developing and validating processes that meet design specifications and quality standards.
• Collaborate with maintenance and engineering teams to ensure molding equipment operates optimally.
• Partner with quality teams to ensure products meet customer and industry standards and implement process controls.
• Lead and participate in continuous improvement initiatives applying Lean and Six Sigma principles.
• Maintain accurate process documentation and prepare reports for management review.
• Provide technical training to production staff and junior engineers; overtime may be required.

Skills

Process optimization

Lean Six Sigma

Root cause analysis

Cross-functional collaboration

Technical communication

Education

Bachelor's degree in Chemical Engineering

Master's degree (preferred)

Tools

PET processing

HDPE/PP processing

Mold equipment operation

Job description

Location Address: 600 Vista Drive, Sparta, Tennessee 38583

Work Shift: Salary Exempt (United States of America)

The Sr. Processing Engineer is a key technical resource within our manufacturing facility, focusing on optimizing and advancing processes for injection, blow molding and reheat stretch operations. This role requires a strong understanding of PET, PP and HDPE processing and engineering principles to ensure efficient production, high-quality outputs, and innovative problem-solving. The Sr. Processing Engineer will collaborate with various departments to drive process improvements and support the facility's production objectives.

Key Responsibilities

Process Development and Optimization:

• Develop, refine, and implement manufacturing processes for injection, blow molding and reheat stretch machines.
• Focus on enhancing efficiency, reducing cycle times, and minimizing waste while ensuring product quality.

Troubleshooting and Problem Solving:

• Identify and resolve process-related issues promptly.
• Use root cause analysis and other problem-solving methodologies to address challenges and implement corrective actions.

New Product Introduction:

• Support the introduction of new products by developing and validating processes that meet design specifications and quality standards.
• Collaborate with R&D and production teams during the development phase.

Equipment Management:

• Work closely with maintenance and engineering teams to ensure that molding equipment is operating optimally.
• Participate in equipment selection, installation, and validation processes.

Quality Assurance:

• Partner with the quality team to ensure all products meet or exceed customer and industry standards.
• Develop and implement process control measures to maintain consistent quality.

Continuous Improvement:

• Lead and participate in continuous improvement initiatives, applying Lean Manufacturing and Six Sigma principles to enhance process efficiency and effectiveness.

Documentation and Reporting:

• Maintain accurate and detailed process documentation, including work instructions, process parameters, and performance metrics.
• Prepare reports and presentations for management review.

Training and Development:

• Provide technical training and guidance to production staff and junior engineers on process operations, troubleshooting, and safety protocols.
• Reasonable mandatory overtime may be required due to business needs.

Qualifications

• Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related field preferred.
• Minimum of 8-10 years of experience in processing within the plastics industry, specifically with injection and blow molding processes.
• Proficiency in PET, PP, HDPE processing techniques and equipment operation.
• Strong analytical and problem-solving skills, with a proven ability to identify issues and implement effective solutions.
• Excellent communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams.
• Experience with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies is highly desirable.
• Master Mold Certification or ability to obtain Master Mold Certification within 18 to 24 months after starting position.

Working Conditions

• The role involves working in a manufacturing environment, requiring time on the production floor as well as in an office setting.
• Occasional travel may be required for training or collaboration with other facilities.

Altium Packaging, Our Culture Differentiates Us!

We incorporate our Guiding Principles into all aspects and at all levels of the organization and use them as a framework for decision-making. We believe our Guiding Principles foster a culture of excellence that benefits both employees and customers.

Our Guiding Principles

• Act with Integrity & in Compliance
• Drive Value Creation
• Be Disciplined Entrepreneurs
• Focus on the Customer
• Act with Humility
• Treat others with Dignity and Respect
• Seeking Fulfillment in your Work

We Believe in Rewarding our Most Important Resource – Our People!

We show our commitment to Total Rewards by providing a competitive, comprehensive benefits package. In addition to medical, dental and vision plans, company holidays and vacation days, tuition reimbursement, learning and training opportunities, bonus potential, and a 401(k) plan with company contributions, Altium Packaging locations offer rewards and recognition programs and opportunities to make a difference in the community.

EEO Statement

We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity and/or expression, status as a veteran, and basis of disability or any other federal, state or local protected class.

Take your career to the next level at Altium Packaging!