injection molding setup processor

Gemini Plastics Inc.; Levittown (PA); On-site; USD 20,000 - 30,000; Full time

Job summary

Gemini Plastics Inc. in Levittown, PA is seeking an Injection Molding Setup Processor to set up, adjust, and monitor molding equipment, ensuring high-quality production. You will perform start-ups, changeovers, and troubleshoot issues while maintaining setup documentation.

You will work with production, quality, and engineering teams to optimize cycle times, reduce scrap, and support continuous improvement initiatives, following all safety procedures and training others as needed.

Qualifications

• Experience in injection molding setup and processing, including mold installation and changeovers.
• Knowledge of plastics materials, molding processes, and part quality requirements.
• Ability to read and interpret production schedules and setup sheets.
• Strong troubleshooting for equipment and process issues to minimize downtime and scrap.
• Understanding of ISO standards and lean manufacturing concepts in a production environment.
• Commitment to workplace safety and proper handling of machinery and materials.
• Effective communication with production, quality, and engineering teams.
• Ability to stand for extended periods and perform hands-on work in manufacturing.
• Previous experience in injection molding or plastics manufacturing is a plus.

Responsibilities

• Set up, adjust, and monitor injection molding machines and tooling.
• Perform start-up and changeover activities.
• Troubleshoot equipment issues to minimize downtime.
• Verify part quality and maintain setup documentation.
• Collaborate with production, quality, and engineering to optimize cycles and reduce scrap.
• Follow safety procedures and perform basic preventive maintenance.
• Assist in training other associates on setup and processing techniques.

Skills

Injection molding setup

Troubleshooting

ISO standards

Lean manufacturing

Safety awareness

Communication

Reading technical docs

Ability to stand/walk

Team collaboration

Education

Technical or vocational training in manufacturing

Job description

Company Description

Gemini Plastics Inc. is a family-owned plastics manufacturing company established in 1969, with a management team bringing over 150 years of combined experience in molding and value-added solutions. The company operates from a modern 40,000-square-foot facility that supports advanced manufacturing capabilities and serves a diverse customer base. Gemini Plastics has a strong track record of growth and is committed to providing competitively priced, compliant products delivered on time with proactive customer service. The organization emphasizes associate training, development, and empowerment to meet and exceed manufacturing requirements. As an ISO-13485 company, Gemini Plastics maintains robust process controls and promotes a culture of lean manufacturing, continuous improvement, and leading-edge technology.

Role Description

The Injection Molding Setup Processor is responsible for setting up, adjusting, and monitoring injection molding machines and related equipment to ensure efficient, high-quality production. This full-time, on-site role is based in Levittown, PA and involves preparing molds, installing tooling, and configuring machine parameters according to production requirements and quality standards. Day-to-day tasks include performing start-up and changeover activities, troubleshooting equipment issues, verifying part quality, and maintaining documentation for setups and processes. The role also includes working closely with production, quality, and engineering teams to optimize cycle times, reduce scrap, and support continuous improvement initiatives. The Injection Molding Setup Processor is expected to follow all safety procedures, perform basic preventive maintenance, and help train other associates on proper setup and processing techniques.

Qualifications

• Experience in injection molding setup and processing, including mold installation, machine changeovers, and parameter optimization.
• Knowledge of plastics materials, molding processes, and basic principles of tooling, mold design, and part quality requirements.
• Ability to read and interpret production schedules, work instructions, and technical documentation such as part prints and setup sheets.
• Strong troubleshooting skills for equipment and process issues, with a focus on minimizing downtime and scrap.
• Understanding of ISO standards, basic quality control practices, and familiarity with lean manufacturing and continuous improvement concepts.
• Commitment to workplace safety, including proper handling of machinery, tools, and materials.
• Effective communication skills and ability to collaborate with production, quality, and engineering team members.
• Ability to stand for extended periods, lift moderate weights, and perform hands-on work in a manufacturing environment.
• Previous experience in injection molding or plastics manufacturing preferred; technical or vocational training in manufacturing or industrial technology is a plus.