Industrial Engineering Analytics Engineer

Tech Mahindra; Pittsburgh (Allegheny County); On-site; USD 130,000 - 140,000; Full time

Benefits offered by this job

Medical insurance

Vision insurance

Dental insurance

Life insurance

Disability insurance

Paid time off

Holiday leave

Parental leave

Job summary

Tech Mahindra is seeking an Industrial Engineering Analytics Engineer to lead the development and application of advanced analytical models for manufacturing efficiency, capacity planning, and cost optimization. This role builds integrated IE models linking capacity, labor, PFEP, and cost (COGS) to enable data-driven decisions across factory operations with AI-driven systems for scalable dashboards.

The ideal candidate will combine industrial engineering fundamentals with analytics, simulation,

Qualifications

• Bachelor’s degree in IE/ME/OR or related field.
• Strong understanding of manufacturing systems and capacity planning.
• 7+ years of experience in industrial engineering analytics.
• Experience with PFEP, material flow, and cost analytics.

Responsibilities

• Develop and own integrated IE models connecting capacity, labour, material flow, PFEP, and cost (COGS) to support factory planning and operations.
• Build and maintain capacity models (target vs. forecast vs. gated capacity), incorporating cycle time, OEE, yield losses, and bottleneck analysis.
• Develop labor models to optimize headcount, utilization, and labor cost across production systems.
• Create and evaluate business cases for capital investments (ROI, IRR, NPV, cost-benefit).
• Lead COGS modeling including labor, overhead, scrap, and process-driven cost components.
• Develop and track scrap and yield models, quantifying cost impact and improvement opportunities.
• Design and maintain OEE models to drive efficiency and CI.
• Perform buffer and WIP analysis to stabilize production flow.
• Develop PFEP data integration for optimized material flow and line-side delivery.
• Support factory layout planning and material flow decisions with data insights.
• Perform scenario analysis and sensitivity studies for capacity expansion and production strategies.
• Utilize or develop factory simulation models (FlexSim/AnyLogic/Simio) to analyze throughput and bottlenecks.
• Support ramp-up, installation, and operational readiness through model validation and tracking.
• Collaborate with cross-functional teams to align models with constraints and business needs.
• Translate analytical outputs into executive insights and recommendations.
• Collaborate with MES/Controls to integrate shop-floor data and enable real-time dashboards.

Skills

Greenfield/brownfield

Capacity planning

Labour planning

ROI/NPV

OEE models

Ramp-up support

Material planning

PFMEA

Lean manufacturing

Six Sigma

Layout planning

Simulation tools

Excel

AI tools

Education

Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Operations Research, or a related field

Tools

FlexSim

AnyLogic

Simio

Python

SQL

Power BI

Job description

At Tech Mahindra (Tech Mahindra | Connected World, Connected Experiences), we live the philosophy of connected world and connected experiences. We thrive on change that is powered by the intelligent symphony of technology and humans designing meaningful and sustainable experiences. Consumer ‘experiences’ are driving and disrupting industries like never before. Businesses must build seamless yet simple enterprises that collaborate, synergize, and drive the change. Change that connects us all and empowers us to deliver experiences that span across the digital, the physical, the convergent, and everything in between. That’s when truly connected experiences manifest.

Extraordinary is when experiences come together – a continuous convergence of digital technologies, touchpoints, and most importantly people. It’s time to reimagine, reinvent, and revolutionize business models & operations as well as to transform enterprises into living, breathing, and connected businesses. We are the Digital Change makers who strive to change the way the world, communities, businesses, and humans interact digitally. We are harnessing the power of change, brought in by technologies, that makes it the most exciting time to be alive in the human history. Our universe, as we build it, disrupt it, and redesign it, is powering the digital change.

Tech Mahindra represents the connected world, offering innovative and customer‑centric information technology experiences, enabling Enterprises, Associates, and the Society to Rise. It has 150,000+ professionals working for 1000+ Global Customers (including Fortune 500 companies) in 90 Countries. We’re part of the esteemed Mahindra group, headquartered in India. Under a new CEO, Tech Mahindra is committed to a transformative journey with 'Scale @ Speed' as our guiding principle.

About the Role and Job:

Location: Pittsburgh, PA

Key Skills:

• Greenfield or brownfield project experience (good to have)
• Capacity planning
• Labour planning
• CAPEX management (good to have)
• Capital investments – ROI, IRR, NPV, and cost‑benefit analysis
• Design and maintain OEE models
• Support factory ramp‑up, installation, and operational readiness through model validation and performance tracking
• Material planning
• PFMEA
• Lean Manufacturing
• Six Sigma
• Layout planning (good to have)
• Simulation tools experience (not mandatory)
• Strong expertise in Excel
• Knowledge of AI‑driven tools (good to have)

JD:

The Industrial Engineering Analytics Engineer will lead the development and application of advanced analytical models to drive manufacturing efficiency, capacity planning, and cost optimization.

This role is responsible for building and managing integrated IE models that connect capacity, labor, material flow, PFEP, and cost (COGS) to enable data‑driven decisionmaking across factory and site operations.

The ideal candidate will combine strong industrial engineering fundamentals with advanced analytics, simulation, business case development, and AI‑driven systems to support large‑scale manufacturing environments.

Role Overview:

• The Industrial Engineering Analytics Engineer will lead the development and application of advanced analytical models to drive manufacturing efficiency, capacity planning, and cost optimization.
• This role is responsible for building and managing integrated IE models that connect capacity, labor, material flow, PFEP, and cost (COGS) to enable data‑driven decision making across factory and site operations. The ideal candidate will combine strong industrial engineering fundamentals with advanced analytics, simulation, business case development, and AI‑driven systems to support large‑scale manufacturing environments.

Key Responsibilities

• Develop and own integrated IE models that connect capacity, labor, material flow, PFEP, and cost (COGS) to support factory planning and operations
• Build and maintain capacity models (target vs. forecast vs. gated capacity), incorporating cycle time, OEE, yield losses, and bottleneck analysis
• Develop labor models to optimize headcount, utilization, and labor cost (LOH) across production systems
• Create and evaluate business cases for capital investments, including ROI, IRR, NPV, and cost benefit analysis
• Lead COGS modeling, including labor, overhead, scrap, and process‑driven cost components
• Develop and track scrap and yield models, quantifying cost impact and identifying improvement opportunities
• Design and maintain OEE models (availability, performance, quality) to drive operational efficiency and continuous improvement
• Perform buffer and WIP analysis to optimize inline and interline storage, reduce bottlenecks, and stabilize production flow
• Develop process flow diagrams (PFDs) and value stream maps to represent manufacturing systems and identify inefficiencies
• Integrate PFEP (Plan for Every Part) data into models to optimize material flow, storage, and line‑side delivery strategies
• Support factory layout, site planning, and material flow decisions through data‑driven insights and modeling
• Perform scenario analysis and sensitivity studies to evaluate production strategies and capacity expansion plans
• Utilize and/or develop factory simulation models (e.g., FlexSim, AnyLogic, Simio) to analyze throughput, bottlenecks, and system performance
• Support factory ramp‑up, installation, and operational readiness through model validation and performance tracking
• Collaborate with cross‑functional teams (Manufacturing, Operations, Supply Chain, Finance,
• Engineering) to align models with real‑world constraints and business needs
• Translate complex analytical outputs into clear, executive‑level insights and recommendations
• Collaborate with MES and Controls teams to integrate shop‑floor data with IE models, ensuring accurate OEE measurement and enabling real‑time, scalable dashboards for operational visibility and executive decision‑making

AI & Data Systems

• Introduce and implement AI‑driven tools and platforms to enhance industrial engineering analytics and decision‑making
• Design and manage scalable data models and data architecture for IE, capacity, labor, PFEP,and cost analytics
• Develop standardized systems, frameworks, and governance for data modeling, analytics, and reporting
• Automate data collection, validation, and reporting pipelines using AI and advanced analytics tools
• Enable predictive analytics and intelligent decision‑making for capacity, throughput, and cost optimization
• Establish best practices for data quality, model standardization, and system integration across the organization

Basic Qualifications

• Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Operations Research, or a related field 7+ years of experience in industrial engineering analytics, manufacturing modeling, or operations analysis
• Strong understanding of manufacturing systems, capacity planning, and industrial engineering principles

Preferred Qualifications

• Experience building end‑to‑end IE models integrating capacity, labor, cost, PFEP, and material flow
• Proficiency in capacity modeling, OEE analysis, cycle time studies, and line balancing
• Hands‑on experience with PFEP, material flow optimization, and warehouse integration
• Experience with factory simulation tools (e.g., FlexSim, AnyLogic, Simio)
• Strong experience in business case development (ROI, IRR, NPV)
• Knowledge of COGS modeling, cost structures, and financial impact analysis
• Experience with data analysis tools (Excel advanced modeling, Python, SQL, Power BI/Tableau, or similar)
• Familiarity with AI/ML applications in manufacturing analytics (preferred)
• Familiarity with lean manufacturing and continuous improvement methodologies
• Strong analytical and problem‑solving skills with a data‑driven mindset
• Ability to build scalable models and analytics systems that support both tactical and strategic decisions
• Strong communication skills to translate complex data into actionable insights
• Ability to work across cross‑functional teams and influence decision‑making
• Attention to detail with a systems‑level understanding of manufacturing operations
• Ability to manage multiple projects and priorities in a fast‑paced environment

The pay range for this role is $130,000- $140,000 per annum including any bonuses or variable pay. Tech Mahindra also offers benefits like medical, vision, dental, life, disability insurance and paid time off (including holidays, parental leave, and sick leave, as required by law).

Tech Mahindra is an Equal Employment Opportunity employer. We promote and support a diverse workforce at all levels of the company. All qualified applicants will receive consideration for employment without regard to race, religion, color, sex, age, national origin, or disability. All applicants will be evaluated solely on the basis of their ability, competence, and performance of the essential functions of their positions with or without reasonable accommodations. Reasonable accommodations also are available in the hiring process for applicants with disabilities. Candidates can request a reasonable accommodation by contacting the company ADA Coordinator at [e-mail].