Industrial Engineer

Foxconn Technology Group

Mount Pleasant (WI)

On-site

USD 70,000 - 90,000

Full time

14 days+

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Benefits offered by this job

Comprehensive benefits package including medical, dental, and vision
401K with employer contribution
Personal, Vacation, and Holiday paid time off

Job summary

Foxconn Technology Group, located in Mount Pleasant, WI, is seeking an Industrial Engineer to enhance workflow efficiency in PCBA operations. In this role, you'll analyze production processes, implement Lean Manufacturing principles, and lead initiatives to drive continuous improvement. A Bachelor's degree in Industrial Engineering and 2-5 years of experience in PCBA or electronics manufacturing are required. The position comes with a comprehensive benefits package that includes health insurance, 401K, and paid time off.

Qualifications

  • 2-5+ years experience in PCBA manufacturing or electronics manufacturing required.
  • Must be able to stand and walk for extended periods and lift up to 25 pounds occasionally.
  • Experience with Lean Six Sigma methodologies is preferred.

Responsibilities

  • Analyze and optimize PCBA production processes to achieve efficiency improvements.
  • Lead implementation of Lean Manufacturing and Six Sigma initiatives.
  • Design and optimize assembly line configurations for efficiency.

Skills

Statistical analysis
Lean Manufacturing
Six Sigma
Time studies
Workflow mapping
Ergonomics

Education

Bachelor's degree in Industrial Engineering
Lean Six Sigma certification

Tools

FlexSim
Arena

Job description

Industrial Engineer

Department: Oracle L10/L11

Employment Type: Full Time

Location: 868

Reporting To: Matt Hoye

Description

FII USA, Inc, a Foxconn Technology Group Company, is seeking an Industrial Engineer to optimize manufacturing processes and enhance workflow efficiency in PCBA operations. Once part of the team, you will be responsible for a wide variety of tasks within the Industrial Engineering Department in a production environment and have the opportunity to display critical thinking skills to expand your career in Smart Manufacturing. The Industrial Engineer will analyze production processes, implement lean manufacturing principles, and drive continuous improvement initiatives while collaborating with cross‑functional teams to ensure high‑quality output.

Responsibilities
  • Analyze and optimize PCBA production processes through statistical analysis, time studies, and workflow mapping to achieve 20%+ efficiency improvements while maintaining quality standards and cost targets
  • Lead implementation of Lean Manufacturing, Six Sigma (DMAIC), and Kaizen initiatives, including developing value stream maps, conducting Kaizen events, and establishing KPIs to reduce cycle times by 15-25%
  • Perform comprehensive time and motion studies using predetermined time systems (MOST/MTM), analyzing workstation layouts and operator movements to improve throughput by 30% and enhance ergonomic conditions
  • Design and optimize assembly line configurations using line balancing techniques, takt time analysis, and labor modeling to achieve 95%+ line efficiency and optimal workforce utilization
  • Research, evaluate and implement automation solutions including pick‑and‑place machines, AOI systems, and collaborative robots, resulting in 40% reduction in manual operations
  • Partner with Quality Engineering team to conduct FMEA, implement poka‑yoke devices, and establish process controls to reduce defect rates below 50 PPM
  • Drive cost reduction initiatives through material optimization, labor efficiency improvements, and process innovations, delivering $500K+ annual savings
  • Create and maintain detailed SOPs, work instructions, and process documentation using TWI methodology to ensure 100% process standardization
  • Develop simulation models using software like FlexSim or Arena to validate process improvements and optimize material flow
  • Lead DFM/DFA reviews with engineering teams to improve product designs for manufacturability and assembly efficiency
  • Implement real‑time production monitoring systems and develop dashboards to track OEE, yield, and other critical metrics
  • Design and execute pilot programs for new manufacturing technologies and methodologies before full‑scale implementation
  • Other duties as assigned
Qualifications
  • Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or related field required
  • 2-5+ years experience in PCBA manufacturing or electronics manufacturing required
  • Lean Six Sigma certification (Green/Black Belt) preferred
  • Must be able to stand and walk for extended periods, lift up to 25 pounds occasionally, and work in a manufacturing environment
Reasons you should work for us:
  • Comprehensive benefits package including medical, dental, and vision insurance coverage.
  • Basic life insurance and short‑term disability coverage provided by employer.
  • Supplemental life insurance and long‑term disability coverage options available.
  • 401K with employer contribution.
  • Personal, Vacation, and Holiday paid time off for all full‑time employees.
  • Onsite Aurora Health & Wellness Center available for all employees.
  • Employees are continuously encouraged to learn and grow their careers in smart manufacturing.
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