Industrial Automation Specialist

Gerdau; Wilton (IA); On-site; USD 70,000 - 105,000; Full time

Job summary

Gerdau Ameristeel Corp. in Wilton, IA is seeking an Automation Specialist to install, maintain, and optimize automation systems across the production line.

You will troubleshoot PLCs, HMIs, instrumentation, robotics, and control components to minimize downtime, and perform advanced PLC/HMI programming.

The ideal candidate has a strong background in Rockwell and ABB controls, plus education in electrical/mechanical engineering or automation technology.

Qualifications

• Requires high school diploma or GED; associates or bachelor’s degree preferred in engineering or automation.
• 10 years heavy industrial electrical maintenance experience preferred.
• Experience working in an industrial environment.
• Maintain knowledge of computer science, mechanics, electronics, machinery, HMIs, and process controls.
• Strong math, computer, and electrical skills.
• Familiar with hand tools; understanding of motors, drives, pneumatics, hydraulics.
• Able to read blueprints.
• Advanced knowledge and training in: AC/DC motor theory PLC programming/network configuration Factory Talk HMI system configuration ABB and Rockwell controls, data acquisition, sensors.

Responsibilities

• Performs advanced PLC programming and HMI programming, networking, and troubleshooting; set up and install hardware; evaluate equipment for design changes and improvements.
• Check and calibrate plant instrumentation and document testing of emergency systems.
• Interpret schematics/blueprints at an expert level.
• Research, specify, and source equipment, parts, and digital solutions.
• Plans and assists engineers on installation or modification projects.
• Coordinate maintenance staff and contractors; ensure safety rules are followed.

Skills

PLC programming

HMI programming

Rockwell

ABB

Instrumentation

Robotics

Electrical skills

Blueprints reading

Education

Associates or Bachelor’s degree in mechanical or electrical engineering or Automation technology, robotics, or a closely related technical field

Tools

Rockwell Automation

ABB

HMI systems

Data acquisition systems

Job description

At Gerdau, we empower our people to grow, thrive, and make a difference—together. With a culture built on trust and teamwork, we offer meaningful work, continuous development, and opportunities to shape your future. We invite you to come work with us, where your contributions are valued, your voice is heard, and your career is forged with purpose

GENERAL SUMMARY:

An Automation Specialist will install, maintain, and replace automation systems throughout the production process.

Must be able to troubleshoot component parts, service and repair industrial process control systems, instrumentation, robotic assembly devices, and computer-controlled equipment designed to reduce human interaction.

Work involves a wide range of diversified and complex duties including installation, modification, and programming of complex closed loop and digital electronic equipment. Subject matter expert in the area of Programmable Logic Controller (PLC) programming (Primarily Rockwell and ABB), and HMI Systems. Automation, and instrumentation including motion sensors, control components, load cells, VFD’s, photosensors, camera systems and other vital technology.

In addition to maintaining smooth operation, you will operate as a subject matter expert (SME) for leadership and key decision-makers, delivering reports on current automation capabilities and future opportunities. This is a specialized position, and our ideal applicant has considerable experience and education in engineering, robotics, and production automation.

ESSENTIAL FUNCTIONS:

Performs advanced PLC programming and HMI programming, networking, and troubleshooting; set up and install hardware; and as necessary evaluate equipment making recommendation for design changes and improvements.Has expert knowledge and understanding, as well as the ability to modify, ancillary systems or equipment used in conjunction with PLCs such as operating systems, software packages, drives and/or data acquisition systems, taking care to identify the root causes of equipment failure.May check and calibrate plant instrumentation; routinely checks plant equipment, reheat furnace, melt shop electronic systems or other instrumentation. Will document testing of emergency systems for compliance purposes. Will work with analytic software, calculators, meters, and electronic probes in order to diagnose faults in circuitry.Interprets schematics/blueprints at an expert level.Research, specify, and help source equipment, parts, and digital solutions.

ADDITIONAL RESPONSIBILITIES:

Works with related diagnostic equipment including digital voltmeter, multi-voltmeter, oscilloscope, and other electronic tools and equipment.Plans and assists engineers and plant leadership with projects that involve installation or modification of equipment.Helps in coordinating the activities and troubleshooting of maintenance employees and contractors on assigned projects.Follow all PPE requirements and safety rules and guidelines for all tasks being performed.Responsible for training other personnel on electrical systems, PLC’s, HMI’s, networks, process changes, etc.Perform all other duties as assigned.

QUALIFICATIONS:

• High school diploma or GED. Associates or Bachelor’s degree in mechanical or electrical engineering or Automation technology, robotics, or a closely related technical field is preferred.
• 10 years of heavy industrial electrical maintenance experience preferred.
• Experience working in an industrial environment.
• Maintain a working knowledge/understanding of and be familiar with computer science, mechanics, electronics, machinery, human-machine interfaces, and process controls.
• Must possess strong math, computer, and electrical skills.
• Must be familiar with a variety of hand tools and be an excellent problem solver. It is critical to have a thorough understanding of equipment including motors, drives, pneumatics, and hydraulics.
• Ability to read blueprints.
• Advanced knowledge and verifiable training and/or work experience in: AC/DC motor theory PLC Programing/network configuration Factory Talk HMI system configuration Expert drive knowledge ABB and Rockwell Electrical controls Data acquisition systems, process cameras, HMI Interfaces.

PHYSICAL REQUIREMENTS:

• Ability to climb stairs, climb ladders, reach, squat, tolerate prolonged standing or walking, balance, bend, operate mobile equipment, crawl, kneel, and push and pull objects.
• Ability to reach, squat, and tolerate prolonged sitting and lift up to 35 lbs.
• Work in extreme temperatures up to 160°F and in cramped quarters and heights.
• Must work a shift schedule, including days, nights, and weekends.
• Ability to work call ins for emergency work when the plant is down.
• Ability to tolerate working in areas where noise levels can reach 120 decibels.

The above statements are intended to describe the general nature and level of work being performed by people assigned to this classification. They are not intended to be construed as an exhaustive list of all responsibilities, duties, and skills required of personnel so classified.

Gerdau believes in equal employment opportunity related to all employees and applicants for employment. It is the policy of Gerdau that there will be no discrimination against any employee or applicant for employment on the basis of race, religion, color, national origin, citizenship, marital status, sex, age, sexual orientation, genetic information, gender identity, veteran status, disability, or other legally protected status. All external applicants must be legally eligible to immediately work in the country of hire without current or future sponsorship.

If you are vision-impaired or have some other disability under the Americans with Disabilities Act / Accessible Canada Act or a similar law, and you wish to discuss potential accommodations related to applying for employment at Gerdau, please contact our Talent Acquisition Team at (866)-788-2798 or [e-mail]