Hypersonics Metrology Engineer

Leidos; Huntsville (AL); On-site; USD 87,000 - 157,000; Full time

Job summary

Leidos Defense Systems in Huntsville, AL is seeking a Mechanical Engineer / Metrology Engineer to support the MACH-TB Flight Test Program. The role emphasizes metrology workflows, GD&T, and experience with GOM/Zeiss optical scanning and blue light scanning; responsibilities include tooling design and live part inspection templates.

Candidates should have a BS in Mechanical/Aerospace engineering with 4–8 years of experience (MS with 2–6 years) and manufacturing metrology background; security

Qualifications

• Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or equivalent work experience with 4–8 years of prior relevant experience, or Masters with 2–6 years of prior relevant experience, in the optical metrology, blue light scanning, and photogrammetry of hardware.
• Hands‑on experience with GOM/Zeiss optical scanning systems (e.g., ATOS).
• Proficiency in processing 3D data and creating digital assemblies.
• Strong knowledge of GD&T and ASME Y14.5 standards.
• Experience with SolidWorks or equivalent CAD software.
• Manufacturing environment experience with precision metrology and production support.

Responsibilities

• Developing metrology workflows
• Designing tooling and fixtures
• Supporting manufacturing processes in high‑precision environments
• Generating templates for part inspection and live tracking
• Performing blue light scanning operations as needed

Skills

GOM/Zeiss optical scanning systems

GD&T knowledge

3D data processing

SolidWorks CAD

Blue light scanning/photogrammetry

Education

Bachelor’s degree in Mechanical or Aerospace Engineering (or equivalent)

4–8 years of relevant experience (or MS with 2–6 years)

Tools

ATOS

SolidWorks

Job description

Looking for an opportunity to make an impact?

At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers’ success. We empower our teams, contribute to our communities, and operate sustainable. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community. Our Mission, Vision, and Values guide the way we do business.

Your greatest work is ahead!

Leidos’ Defense Systems is seeking a Hypersonic Systems Assembly, Integration, and Test Engineer to join our team supporting the Multi-Service Advanced Capability Hypersonics Test Bed (MACH-TB) Flight Test Program as part of the Hypersonics Systems Division.

Leidos Defense Systems Sector

Leidos Defense Systems Sector provides a diverse portfolio of systems, solutions, and services covering land, sea, air, space, and cyberspace for customers worldwide. Solutions for Defense include enterprise and mission IT, large‑scale intelligence systems, command and control, geospatial and data analytics, cybersecurity, logistics, training, and intelligence analysis and operations support. Our team is solving the world’s toughest security challenges for customers with “can’t fail” missions. To explore and learn more, click here!

Leidos, is seeking a highly skilled and detail‑oriented Mechanical Engineer / Metrology Engineer to support the development of a Thermal Protection System (TPS) as part of the nation's leading Hypersonic Production Program. This program is conducted within the Leidos Defense Systems Advanced Materials Department. With offices across the United States engaging in the defense, space, cyber and commercial fields, Leidos provides responsive, cost‑effective engineering, scientific and IT solutions.

The ideal candidate will have hands‑on experience with GOM/Zeiss optical scanning systems and a strong background in blue light scanning, photogrammetry, and digital assembly creation. This role requires expertise in GD&T, manufacturing processes, and the ability to develop and implement inspection workflows and integration processes for complex mechanical assemblies.

Primary Responsibilities

• Developing metrology workflows
• Designing tooling and fixtures
• Supporting manufacturing processes in high‑precision environments
• Generating templates for part inspection and live tracking.
• Performing blue light scanning operations as needed

Basic Qualifications

• Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or equivalent work experience with 4 – 8 years of prior relevant experience, or Masters with 2 – 6 years of prior relevant experience, in the optical metrology, blue light scanning, and photogrammetry of hardware.
• Hands‑on experience with GOM/Zeiss optical scanning systems (e.g., ATOS).
• Proficiency in processing 3D data and creating digital assemblies.
• Strong knowledge of GD&T and ASME Y14.5 standards.
• Experience with SolidWorks or equivalent CAD software.
• Manufacturing environment experience with precision metrology and production support.

Preferred Qualifications

• Active security clearance at SECRET or above (preferred).
• Experience in hypersonic or aerospace manufacturing environments.
• Proficiency GOM/Zeiss inspect.
• Experience developing automation scan routines and robotic scanning workflows.
• Strong analytical skills and ability to interpret high‑resolution 3D data.
• Excellent communication skills, including the ability to present findings to customers and upper management.
• Ability to thrive in high‑stress, dynamic, and fast‑paced environments.
• Experience in an AS9100 production environment.

Pay Range

Pay Range $87,100.00 - $157,450.00 The Leidos pay range for this job level is a general guideline only and not a guarantee of compensation or salary. Additional factors considered in extending an offer include (but are not limited to) responsibilities of the job, education, experience, knowledge, skills, and abilities, as well as internal equity, alignment with market data, applicable bargaining agreement (if any), or other law.

About Leidos

Leidos is an industry and technology leader serving government and commercial customers with smarter, more efficient digital and mission innovations. Headquartered in Reston, Virginia, with 47,000 global employees, Leidos reported annual revenues of approximately $16.7 billion for the fiscal year ended January 3, 2025. For more information, visit www.leidos.com.

Pay And Benefits

Pay and benefits are fundamental to any career decision. That's why we craft compensation packages that reflect the importance of the work we do for our customers. Employment benefits include competitive compensation, Health and Wellness programs, Income Protection, Paid Leave and Retirement. More details are available at www.leidos.com/careers/pay-benefits.

Commitment to Non‑Discrimination

All qualified applicants will receive consideration for employment without regard to sex, race, ethnicity, age, national origin, citizenship, religion, physical or mental disability, medical condition, genetic information, pregnancy, family structure, marital status, ancestry, domestic partner status, sexual orientation, gender identity or expression, veteran or military status, or any other basis prohibited by law. Leidos will also consider for employment qualified applicants with criminal histories consistent with relevant laws.