HV Battery NVH/Durability CAE Engineer

Ford Motor; Dearborn (MI); Hybrid; USD 65,000 - 166,000; Full time

Benefits offered by this job

Health coverage

Family care days

Adoption assistance

Vehicle discount

Tuition assistance

Employee groups

Community service leave

Job summary

Ford Motor Company is seeking an experienced structures CAE engineer to lead high voltage battery internals and system structural design using CAE tools. You will collaborate with battery design/release teams to ensure the battery’s structural environment meets operating conditions while driving human-centric product experiences.

You will join Ford’s Global Electrified Propulsion Engineering Team, collaborating across engineering and with global suppliers to design efficient, reliable battery

Qualifications

• Bachelor’s degree in mechanical or structural engineering.
• 4+ years of experience with structural components and designs.
• MS in mechanical engineering or equivalent is a plus.
• 5+ years in CAE structural modeling and durability/NVH techniques.

Responsibilities

• Build 3D battery internal structural analysis CAE models from CAD designs.
• Capable of debugging complicated FE models.
• Perform 3D structural analysis simulations on system, subsystem and component level HV battery packs using CAE codes like Nastran.
• Evaluate results and provide feedback and design direction to vehicle program and battery pack design teams.
• Interact with vehicle-level teams to obtain boundary conditions for pack simulations.
• Interact with battery lab and vehicle-level testing teams; specify instrumentation for data collection; process test results to correlate CAE models.
• Coordinate CAE meshing and geometry cleanup with overseas CAE teams.

Skills

CAE modeling

Mentor engineers

Strong communication

Education

Bachelor’s Degree in Mechanical/Structural Engineering

MS in Mechanical Engineering or equivalent

Tools

ABAQUS

Nastran

OptiStruct

Hypermesh

Teamcenter

Vendure/FDYNAM

nCode

Job description

Description

In this position...

We are looking for an experienced structures CAE engineer to lead High Voltage battery internals and related system structural design using CAE tools. You will work with battery design & release engineers on cutting-edge battery technologies for managing the battery functional environment to be within specified operating conditions. With your creative and analytical mind, you will use key insights to frame new opportunity spaces and guide the experience vision for our future global customers. You will relentlessly advocate a human centric perspective through all stages of the design process. As a team player, you will create impact by collaborating across the Electrified Propulsion Engineering organization and with key stakeholders of the battery business.

The Ford Global Electrified Propulsion Engineering Team is a growing team committed to envisioning and creating simple, thoughtful, enjoyable and compelling product experiences that continually inspire our teams and customers to go further.

Our diverse Global Electrified Propulsion Engineering Team collaborates closely together as well as with the global suppliers to bring efficiency and value into the battery architecture. Together our team works to understand our changing world, identify new opportunities, and take action to design and innovate for the future of mobility – Ford’s vehicles and surrounding experiences.

Responsibilities

What you’ll do...

• Build 3D battery internal structural analysis CAE models from CAD designs.
• Capable of debugging complicated FE models
• Perform 3D structural analysis simulations on system, subsystem and component level high voltage battery packs in support of battery internals design development using commercial CAE codes like Nastran.
• Evaluate 3D structural analysis results and provide feedback and design direction to vehicle program and battery pack design teams.
• Interact with vehicle-level teams to obtain boundary conditions for battery pack structural level simulations.
• Interact with battery lab and vehicle-level testing teams; specify instrumentation for data collection; process physical structural test results and use the data to correlate CAE models.
• Interact with extended CAE teams overseas for CAE meshing and geometric clean up tasks.

Qualifications

You’ll have...

• Bachelor’s Degree in Mechanical or Structural Engineering.
• 4 plus years of experience working with structural components and designs

Even better, you may have...

• M.S. in Mechanical Engineering or equivalent degree
• 5 years or more experience in CAE structural modeling and simulation analysis techniques in durability and NVH attributes
• Working knowledge of ABAQUS, Nastran, OptiStruct, Hypermesh, Teamcenter, Vendure/FDYNAM
• Working knowledge of CAE tools for durability assessments such as nCode or equivalent
• Extensive knowledge of various structural materials with high strength, energy flow theory and analysis methods.
• Working knowledge and experience using CAE preprocessing codes such as Hypermesh equivalent for geometry cleanup and meshing, ABAQUS, Nastran, or equivalent for CAE model solving and post-processing.
• Familiarity with sheet metal related design specs, structural testing setup and data collection experience is a plus.
• Proven record of innovative applications and capability of introducing new ideas for product development
• Working knowledge of optimization CAE tools such as modeFRONTIER and OptiStruct would be a plus.
• Not required, but preferred to have some experience in vibration and durability testing
• Able to mentor young engineers and a good team player
• Good verbal and written communication and interpersonal skills are essential

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all of the above? No matter what you choose, we offer a work life that works for you, including:

• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.

This position is a salary grade 5 to salary grade 8. Salary grade 5 ranges from $65,100-$109,300; salary grade 6 ranges from $74,300-$124,500; salary grade 7 ranges from $86,600-$144,900; salary grade 8 ranges from $99,100-$166,200. Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here: https://fordcareers.co/GSR

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.

This position is hybrid with a requirement to be onsite four or more days per week.

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