Hands-On EV Vehicle Controls Engineer

Optimal Inc.; Plymouth (MI); On-site; USD 110,000 - 160,000; Full time

Benefits offered by this job

Fully onsite

Job summary

Optimal EV is seeking a Vehicle Controls Engineer to develop, calibrate, test, and validate vehicle control systems for electric commercial vehicles. You will work hands-on on prototype and production-intent vehicles, troubleshooting, data collection, and validation.

This role uses MATLAB/Simulink, Stateflow, CAN communication, and vehicle test data to support control development across platforms. You will collaborate with cross-functional teams to improve performance, stability, and efficiency

Qualifications

• Bachelor's degree or higher in a relevant engineering field.
• Experience with control systems, automotive controls, embedded systems, or vehicle development.
• Experience with MATLAB/Simulink and/or Stateflow.
• Understanding of vehicle dynamics and CAN communication.
• Strong analytical and troubleshooting skills.
• Ability to work with software, electrical systems, and physical vehicle systems.
• Comfortable working directly on vehicles in a shop or development environment.
• Ability to perform hands-on vehicle testing, calibration, and troubleshooting.
• Ability to analyze vehicle data and clearly document results.
• Strong problem-solving, communication, and cross-functional teamwork skills.

Responsibilities

• Develop and maintain vehicle control software using MATLAB/Simulink and Stateflow.
• Develop, integrate, and calibrate vehicle control functions across multiple vehicle platforms.
• Support vehicle dynamics, drivability, powertrain, thermal, charging, and body control development.
• Apply control-system principles to improve performance, stability, efficiency.
• Develop and tune control algorithms, state machines, fault handling, and system logic.
• Integrate new electrical and electronic components into the vehicle control system.
• Develop and maintain CAN communication interfaces and vehicle signals.
• Support vehicle diagnostics, fault detection, and troubleshooting.
• Analyze CAN logs, measurement data, and vehicle behavior to identify root causes.
• Perform hands-on vehicle calibration, commissioning, and validation.
• Conduct road testing and vehicle-level functional testing.
• Support software flashing, controller configuration, and calibration updates.
• Reproduce production and field issues and validate corrective actions.
• Perform regression testing after software, calibration, or component changes.
• Support EV charging and high-voltage system integration and validation.
• Develop configurable software and calibration strategies that support multiple vehicle platforms.
• Maintain software versions, calibration files, and release documentation.
• Support software release and validation activities.
• Work closely with Mechanical, Electrical, Vehicle Integration, Production, Quality, and Service teams.
• Work with suppliers to support component integration and troubleshooting.
• Support prototype vehicle builds and engineering development activities.
• Drive controls-related issues through root-cause analysis, corrective action, validation, and closure.

Skills

Control systems

Automotive controls

Embedded systems

Vehicle development

CAN communication

Mathematical analysis

Education

Bachelor's degree in Mechanical Engineering, Electrical Engineering, Automotive Engineering, Mechatronics, Controls Engineering

Tools

MATLAB/Simulink

Stateflow

CAN tools

Job description

Optimal EV is seeking a Vehicle Controls Engineer to develop, calibrate, test, and validate vehicle control systems for electric commercial vehicles. You will work hands-on on prototype and production-intent vehicles, troubleshooting, data collection, and validation.

This role uses MATLAB/Simulink, Stateflow, CAN communication, and vehicle test data to support control development across platforms. You will collaborate with cross-functional teams to improve performance, stability, and efficiency