Global Advanced Process Control Engineer

LyondellBasell Industries; Houston (TX); On-site; USD 120,000 - 180,000; Full time

Job summary

LyondellBasell is seeking a senior APC&O specialist to maximize production, optimize energy use, and reduce emissions across global polymer units. The role leads high-value APC&O projects, mentors engineers, and collaborates with sites to implement advanced control strategies.

The position requires 8+ years in APC in petrochemicals, with polymer experience preferred. Based out of Houston area (HEC) or any North American LYB site, it offers global impact and innovative technology adoption

Qualifications

• APC experience in polymer or petrochemical processes required.
• Bachelor’s in Chemical Engineering preferred.
• Minimum 8 years APC experience in petrochemicals; polymer experience preferred.
• Solid knowledge of process control theory and APC&O concepts.
• Ability to lead global initiatives and collaborate across sites.

Responsibilities

• Lead high-value APC&O projects at global sites.
• Define and support regulatory control strategies for APC applications.
• Consult with sites to prioritize APC&O projects based on benefit.
• Provide training and develop documentation, standards and procedures for APC&O.
• Mentor engineers and lead APC&O networks across sites.
• Evaluate new AI-based APC&O technologies to gain competitive advantages.
• Develop KPIs for proactive and reactive monitoring of APC&O applications.

Skills

APC/Advanced Process Control

Polymer process experience

Nonlinear modelling

Cross-functional leadership

Process engineering theory

Education

Bachelor of Science in Chemical Engineering

Tools

Aspen APC&O (DMC3, Aspen IQ)

Rockwell Pavilion (VOA, MPC)

Emerson DCS

Honeywell DCS

Schneider Electric DCS

Yokogawa DCS

Job description

LyondellBasellis a leader in the global chemical industry creating solutions for everyday sustainable living. With a nearly 70-yearlegacy that includes a Nobel Prize in Chemistry and our proprietary MoReTec recycling technology, LYB is enabling a more sustainable future for generations to come. LYB develops high-quality and innovative products for applications ranging from sustainable transportation and food safety to clean water and quality healthcare. LYB places high priority on diversity, equity and inclusion and is Advancing Good with an emphasis on our planet, the communities where we operate and our future workforce. We'readdressing the global challenges of ending plastic waste, taking climate action, and supporting a thriving society, while generating value for our customers, investors, and society.

Come Join an Inclusive Team

This position within Global Process Engineering (GPE), Advanced Controls & Optimization (ACO) division is to provide technical expertise to maximize production, improve plant yield, optimize energy usage, reduce carbon emissions, and improve operations stability, reliability and safety through the use of Advanced Process Control & Optimization (APC&O). Responsibilities include developing and implementing APC and Transition Manager (TM) solutions at polymer units at global sites. Collaboration with various work groups worldwide is required to ensure maximum value is derived from APC&O applications.

This is a high visibility position with ability to impact multiple global sites and lead or actively participate in several new global initiatives in value enhancement and sustainability. Position will be based out of HEC if successful candidate is in Houston area, or can be based out of any LYB manufacturing site in North America.

A Day in the Life

General

• Technical lead for high value APC&O projects being executed within LyondellBasell's global manufacturing sites
• Define and support DCS regulatory control strategies as required for APC applications
• Consult and assist sites in developing and prioritizing APC&O projects and regulatory control opportunities based on benefit assessment
• Provide technical consulting, formal and informal training, and development of documentation, standards and procedures in relation to the role
• Lead and provide technical expertise for new, revamp and maintenance of site APC applications including polymer transition managers
• Evaluate, test and develop execution strategy on new process control technologies that will drive differential outcome
• Participate and lead both internal and external APC&O networks to maintain strong reputation as an industry leader
• Provide formal and informal mentorship to other site CSE engineers to improve their skills
• Evaluate new next generation AI based linear and nonlinear APC&O technologies to obtain more benefits and stay ahead of the competition
• Develop KPIs for proactive and reactive monitoring of APC&O applications

Area of Expertise, Requirements

• Understanding of process engineering theory and control theory fundamentals and have the ability to model and control chemical processes
• Demonstrated APC experience within polymer or petrochemical process is required
• Process experience in polymer (PP and/or PE) manufacturing is preferred
• Expertise with Aspen APC&O products (DMC3, Aspen IQ) and/or Rockwell Pavilion (VOA, MPC)
• Hands‑on experience with distributed control systems (Emerson, Honeywell, Schneider, or Yokogawa)
• Experience in nonlinear modelling techniques is considered a plus

You Bring This Value

Education

• Bachelor of Science Engineering degree, Chemical Engineering preferred

Work Experience

• Minimum of 8 years APC experience in relevant petrochemical industry, with polymer experience preferred

Languages

English

Other skills

• Strong cross‑functional leadership and teamwork skills to manage and successfully drive critical global initiatives and interface with and relate complex concepts/issues with all levels
• Ability to communicate clearly and concisely both orally and in writing with internal and external clients
• Ability to manage multiple/changing priorities and drive for results
• Ability to work with vendors and lead/manage projects successfully within schedule and budget constraints
• Ability to be independent and innovative in identifying opportunities and driving initiatives

Competencies

• Drive Innovation
• Technical Skills
• Grow Capabilities
• Promote Inclusion
• Motivational Fit
• Build Partnerships
• Deliver Results

Learn more about our benefits:Benefits/Health & Welfare | LyondellBasell

LyondellBasell is an equal opportunity employer. We evaluate qualified applicants without regard to race, color, religion, sex (including pregnancy), sexual orientation, gender identity, national origin, disability, age, veteran status, and other legally protected characteristics. The US EEO is the Law poster is available here.

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