Furnace Tender

Boose at Cornwall Inc; South Lebanon Township (PA); On-site; USD 32,000 - 52,000; Full time

Job summary

Boose at Cornwall Inc. is seeking an Aluminum Furnace Operator to tend molten aluminum furnaces and manage metal charges to meet casting requirements.

You will monitor furnace temperatures, control fuel and air, record melt data, and ensure cleanliness and safety in the foundry. This role requires a high school diploma or equivalent and basic math/reading skills; forklift or hoist experience is a plus.

Qualifications

• Must have High School diploma or GED and basic reading/writing ability.
• Ability to read and comprehend simple instructions and perform basic arithmetic.
• Ability to follow instructions and solve routine problems in standardized situations.

Responsibilities

• Tend the molten aluminum furnaces to ensure proper levels, cleanliness and consistency.
• Regulate furnace temperature and charge alloy correctly.
• Weigh and charge metal into furnaces, monitor temperatures, and maintain proper operating conditions.
• Record melt data and notify leads of any issues or inconsistencies.
• Perform housekeeping and other tasks as assigned in safety programs.

Skills

Reading comprehension

Basic math

Problem solving

Education

High School diploma or GED

Tools

Forklift

Hoist

Job description

Summary Description:

Tend furnace that remelts aluminum used in casting process and control gas or electric pots to melt metal prior to casting.

Essential Functions:

• Tend the molten aluminum furnaces to ensure proper levels, cleanliness and consistency


• Regulate the temperature of the furnaces and charges a mixture of gates, scrap and ingot in the correct proportions and of the correct alloy


• Weigh out specified amount of metal and charge metal into furnace by hand or by dedicated equipment


• Maintain proper operating temperatures per shop cards


• Follows molding schedule and verifies that shop card product requirements match the molds on the line


• Degasses Metal as required and test for presence of gas in molten metal


• Sprinkle fluxing compound on molten metal to bring impurities to surface; skim slag from surface of molten metal


• Transfer molten metal from furnace to electric post or gas pots


• Clean and scrape furnace and equipment prior to adding metal for next heat


• Turn valves to regulate injection of fuel and air into furnace or move controls to regulate flow of electricity to heat furnace to specified temperature


• Observe color of metal and instruments such as voltmeter, ammeter, wattmeter and pyrometer, and adjust controls to maintain specified temperature


• Remove test sample of molten metal from furnaces or pots and pour it into disc mold


• Record data from each melt on form


• Notifies Melt Deck Leader and/or Foundry Leader of any problems or inconsistencies when pouring a product


• Perform housekeeping


• Perform any and all other job related tasks as assigned in accordance with the Company’s safety programs and procedures

Requirements

Skills or Experience Required:

Must have High School diploma or GED; one (1) to three (3) months related experience and/or training, or equivalent combination of education and experience. Must have the ability to read and comprehend simple instructions, write simple correspondence, add and subtract two digit numbers, and multiply and divide with 10s and 100s. Must have the ability to apply common sense

Skills and Experience Required cont.:

understanding to carry out detailed but uninvolved written or oral instructions. Must have the ability to deal with problems involving a few concrete variables in standardized situations.

Other Position Demands or Requirements:

• Must be able to use the following machines, tools, equipment and/or work aids:


• Forklift, hoist and other lifting equipment