Furnace Operator

Trialco Aluminum LLC

Chicago Heights (IL)

On-site

USD 45,000 - 60,000

Full time

14 days+

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Benefits offered by this job

401(k) matching

Health insurance

Paid time off

Tuition reimbursement

Job summary

A leading aluminum smelter located in Chicago Heights, IL, is seeking a Furnace Operator to monitor and operate furnace equipment. The role requires effective communication, the ability to work in hot conditions, and adherence to safety protocols. Position includes maintenance of cleanliness and organization around the casting line. A competitive salary and a comprehensive benefits package are offered, including 401(k) matching and health insurance.

Qualifications

3+ years of forklift experience preferred.
Ability to communicate effectively with team members and supervisors.
Physically capable of working near extreme heat and lifting heavy furnace tools.

Responsibilities

Monitor and operate the Casting Line and furnace equipment to ensure optimal performance.
Charge and pour the Main or Small Furnace based on production specifications.
Maintain cleanliness and organization around the casting line and related areas.

Skills

Forklift operation skills

Effective communication

Ability to work in hot conditions

Job description

Position Summary

The Furnace Operator is responsible for checking & assessing the operational efficiency and mechanical functionality of the casting line and related equipment. This includes charging the raw material provided by the warehouse, pouring the Main and/or Small Furnace based on production requirements, while following all safety, quality, and operational protocols.

Safety Accountability

Wears all required Personal Protective Equipment (PPE).
Follows all established safety procedures and plant protocols.
Understands and complies with safety standards (e.g., safety glasses, helmet, gloves, face shield, spats, etc.).
Reports all safety concerns, incidents, or potential hazards to a supervisor immediately.

Core Responsibilities

Monitors and operates the Casting Line and associated furnace equipment to ensure optimal performance; must report any findings to supervisor & maintenance.
Charges and pours the Main or Small Furnace according to project specifications.
Operates equipment with attention to proper task execution and safety.
Understands inline process flow and adjusts speed as necessary to meet production targets.
Controls metal flow from the furnace to ensure optimal casting speed and quality.
Monitors and manages the cooling water system: ensures proper operation by turning the cooling water on when casting begins and off when casting ends.
Engages the emergency stop (E‑stop) in case of overflow or line failure and immediately alerts the team; receive training on the proper location and operation of the E‑stop function.
Maintains cleanliness and organization of the casting line and surrounding areas.
Keeps aisles, stairways, and deck surfaces clear of debris and obstructions.

Additional Job Requirements

Communicate effectively with fellow employees and supervisors.
Basic forklift operation skills preferred.
Must be physically capable of working in hot conditions and near extreme heat sources, climbing steps regularly, operating large forklift with rotator & well walker pumps, operating oxygen lance, standing for extended periods, using and lifting furnace tools, lifting to 30 pounds plus.
Willingness to work in a foundry/manufacturing environment where temperature conditions vary.
Compliance with all safety protocols and constant wearing of all required PPE.

Disclaimer

The above statements are intended to describe the general nature and level of work being performed by individuals assigned to this role. They are not intended to be an exhaustive list of all responsibilities, duties, and skills required. Management reserves the right to assign additional duties as necessary.

Work Environment

This position primarily operates on the production floor with occasional time in an adjacent office or control area and training. Exposure to hot, humid, and cold conditions based on weather and operational environment. Frequent proximity to moving mechanical parts and heavy machinery. Noise level varies—quiet in office settings, loud in production and warehouse areas. Must be able to frequently sit, stand, walk, and perform physical tasks consistent with manufacturing roles.

People Matter

Trialco is dedicated to fostering an open, inclusive, and trusting culture where every employee feels valued and respected. We treat all employees fairly, with respect and dignity, regardless of position or background. Our open‑door policy encourages employees to share thoughts, concerns, and suggestions with management. The safety and well‑being of our employees is paramount; we strive to provide the safest working conditions possible by maintaining the highest standards of safety in everything we do.

Compensation & Benefits

Our employees are our most valuable asset. We are committed to providing a comprehensive benefits package that helps our employees stay healthy, work‑life balanced and feel secure. Our benefits package includes a competitive salary, discretionary bonus, the ability to participate in a 401(k) plan with a company match, medical, dental, vision, life, disability and other group and individual coverages.

About Trialco

Trialco Aluminum, LLC is a versatile primary and secondary aluminum smelter located in the south suburbs of Chicago, IL. We specialize in producing clean, high‑quality primary and secondary alloys for today's die castings, sand and permanent mold castings, investment castings, and other specialty casting operations as well as job shops. Trialco is committed to providing the highest quality raw materials to build your unique products and realize your most innovative ideas. Visit www.trialco.net.

Our Vision

Committed to providing the highest quality raw materials.

Our Mission

To support our customers in building their products and be their trusted partner in innovation and success by providing superior and sustainable lightweight metal solutions.

Equal Opportunity Employer

Trialco is an equal‑opportunity employer committed to workplace diversity. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, age, gender identity, protected veteran status, status as a disabled individual or any other protected group status or non‑job characteristic as directed by law.

Job Type

Full‑time

Benefits