Foam Mold Assembly- 2nd Shift

Wausau Tile; Rothschild (WI); On-site; USD 25,000 - 36,000; Full time

Job summary

Wausau Tile in Wisconsin seeks a detail-oriented Mold Shop Technician to assemble and prep Styrofoam molds used in concrete casting. You will follow blueprints, measure components, and handle epoxy resins with care to ensure precise mold fabrication and safe, quality results.

Responsibilities include applying epoxy coatings, sanding finished molds, and supporting adjacent departments. This role requires basic mechanical aptitude, tool use, and a strong commitment to safety and accuracy in a

Qualifications

• Basic mechanical aptitude and familiarity with hand/power tools.
• Ability to read and interpret blueprints and work instructions.
• Strong attention to detail and commitment to safety and quality.
• Experience with measuring tools and sanding equipment is a plus.

Responsibilities

• Assemble Styrofoam molds using CNC-cut or hot-wire-cut components.
• Apply epoxy resin coatings and ensure proper mix ratios.
• Sand epoxy-coated molds to achieve a smooth, defect-free finish.
• Support cutting, handling, and prep of foam materials and keep the Mold Shop organized.

Skills

Basic mechanical aptitude

Blueprint reading

Attention to detail

Tools

Measuring tools

Sanding equipment

Job description

Position Summary:Wausau Tile is currently seeking a detail-oriented and mechanically inclined individual to join our Mold Shop team. This role focuses on assembling and preparing Styrofoam molds used in concrete casting and fiberglass mold production. Candidates must be comfortable using hand tools, interpreting blueprints, and working with epoxy resins and sanding equipment to ensure precision and quality in mold fabrication.Primary Responsibilities:Foam Mold – Assembly & PreparationAssemble Styrofoam molds using CNC-cut or hot-wire-cut components.Follow blueprints and use measuring tools for precise fit and alignment.Operate hand tools (utility knives, hot knives, clamps, etc.) and apply adhesives for foam assembly.Foam Mold – Epoxy CoatingMix and apply epoxy resin using brushes or rollers to seal and reinforce molds.Ensure proper mix ratios of resin and catalyst.Apply multiple coats as needed and inspect for full surface coverage.Foam Mold – Sanding & FinishingSand epoxy-coated molds using hand tools, rotary, or orbital sanders.Smooth surfaces to meet quality standards and ensure mold readiness for casting.Evaluate final finish for defects or inconsistencies.General Support & Cross-Functional TasksAssist with cutting, handling, and preparation of foam materials.Perform clean-up duties and support adjacent departments as needed.Help restock tools and materials, and maintain organization in the Mold Shop.Clean and adjust machine components, and change settings based on product requirements.Qualifications & Desired Skills:Basic mechanical aptitude and familiarity with hand/power tools.Ability to read and interpret blueprints and work instructions.Strong attention to detail and focus on safety and quality.Experience with measuring tools and sanding equipment is a plus.Wausau Tile is an Equal Opportunity Employer and an Affirmative Action Plan Employer. We are committed to providing equal employment opportunities to all individuals regardless of race, color, religion, sex, national origin, age, disability, veteran status, or any other legally protected status.