Foam Designer

Hire Score LLC; United States; On-site; USD 61,992 - 75,768; Full time

Job summary

A growing packaging organization seeks a Foam Designer to engineer and design foam-based products. This role requires expertise in CAD software, particularly AutoCAD or BricsCAD, and involves creating functional and aesthetic designs for various applications including toolboxes and automotive interiors. Responsibilities include designing layouts, maintaining documentation, and supporting production efficiency. This mid-senior level position offers a contract with competitive compensation and is ideal for those with a passion for innovative design.

Qualifications

• Bachelor’s degree or equivalent experience in CAD, drafting, or mechanical design.
• Proficient in 2D and 3D CAD software for detailed design creation.
• Experience with CNC machining and 3D printing techniques.

Responsibilities

• Design efficient layouts for tool kits and toolboxes.
• Create and update technical drawings for production.
• Review customer documentation and maintain project notes.

Skills

2D and 3D CAD skills

Design for manufacturing (DFM)

Attention to detail

Excellent communication skills

Microsoft Excel proficiency

Education

Bachelor’s degree in CAD or mechanical design

Certificate from technical trade school

Tools

AutoCAD

BricsCAD

Job description

Excellent opportunity to join a growing organization with over 85 years in business and approximately $1 billion a year in revenue. Our client is a global organization, headquartered in Madison, New Jersey, with 40 locations throughout the U.S. and operations in six countries outside the U.S. Here you will find challenging work, a creative, fun work environment, leadership that supports an entrepreneurial spirit, and a stellar track record in retaining employees for the duration of their career. This is a full‑time employee (W2) with competitive compensation including base salary, bonus, and benefits.

Base pay range

$45.00/hr - $55.00/hr

We are recruiting a skilled Foam Designer specializing in creating and engineering foam‑based products for a wide range of applications. In this role you will select suitable foam materials, design and prototype components, and ensure that products meet functional, aesthetic, and safety standards. Using tools like CAD software and advanced manufacturing techniques, you will combine creativity with technical expertise to deliver customized, high‑quality foam inserts for tool kits/toolboxes that meet client specifications and industry regulations.

Main Duties and Responsibilities

Design & Drawing Creation

• Design tool layouts and assemblies within tool kits, toolboxes, and related storage systems, ensuring efficient organization and accessibility.
• Develop drawings that accurately represent tool placement, fit, and functionality within custom tool control systems.
• Update existing drawings with design changes and improve models to meet company standards for efficient manufacturing.
• Revise and maintain project drawings to ensure consistency and accuracy for the manufacturing and assembly floor.
• Follow Company drawing revision guidelines to ensure all drawings remain current and accurate.

Documentation and Review

• Review customer documentation, plans, and specifications as directed by the Engineering Manager.
• Maintain detailed notes, design calculations, and other relevant documentation for future reference.

System and Support

• Support related tasks such as CAD database management and PDM maintenance.
• Troubleshoot problems and figure out the best way to test and overcome them.

Required Qualifications

• Bachelor’s degree, Associate’s degree, and/or Certificate from a technical trade school in CAD, drafting, mechanical design, or a related field — or equivalent experience and training.
• Design foam components for applications such as toolboxes, furniture, automotive interiors, packaging, insulation, medical devices etc. Determine cutting, molding, and bonding techniques for foam fabrication.
• Understands design for manufacturing (DFM), optimizing production for cost‑efficiency and sustainability. Familiar with CNC machining (laser cutting, waterjet cutting, etc.), and additive manufacturing (3D printing).
• Strong 2D and 3D CAD/Design skills to create very detailed designs that are both functional but esthetically pleasing. Experience creating detailed layout and design drawings from sketches, concepts, and specifications.
• Proficient in AutoCAD or BricsCAD (preferred); candidates with substantial industry experience using other CAD platforms will also be considered.
• Skilled in PC use and Microsoft Office applications, with strong Excel proficiency for analyzing and manipulating data accurately.

Desired Abilities

• Excellent spatial visualization ability to effectively envision how individual components come together in a unified design.
• Ability to maintain strong attention to detail and the ability to focus on complex design work for extended periods.
• Excellent communication skills — interpersonal, listening, oral, and written.
• Strong team‑oriented work ethic and collaboration skills.
• Ability to work independently, manage time efficiently, and organize multiple tasks effectively.

Seniority Level

Mid‑Senior level

Employment Type

Contract

Job Function

Design

Industry

Packaging and Containers Manufacturing