Flight Test Instrumentation Engineer (R5009)

Shieldai; Wichita (KS); On-site; USD 90,000 - 120,000; Full time

Job summary

Shield AI is seeking a Flight Test Instrumentation Engineer to support the development, integration, and execution of instrumentation systems for X‑BAT, the world’s first autonomous VTOL jet aircraft. The engineer will design, install, validate, and maintain data acquisition systems essential to aircraft‑level testing, safety, and mission success.

The role involves designing instrumentation architecture, calibrating sensors, configuring DAQs and telemetry, and ensuring data integrity across

Qualifications

• 2+ years in flight test instrumentation, data acquisition, or related hardware integration.
• Hands-on experience installing sensors, DAQs, wiring harnesses, and telemetry systems.
• Strong knowledge of instrumentation standards, signal conditioning, and data synchronization.
• Ability to read engineering drawings, wiring diagrams, and electrical schematics.
• Experience with NI, Dewesoft, HBM, IACS, and telemetry software tools.
• Excellent troubleshooting and fast-paced problem-solving in test environments.
• Willingness to travel for field deployments.
• Experience with developmental aircraft or flight-test programs.
• Familiarity with ARINC 429, MIL-STD-1553, CAN, Ethernet data buses.
• Master’s degree or higher in a related technical discipline.

Responsibilities

• Design, integrate, and maintain flight test instrumentation systems.
• Develop architecture, sensor selection, wiring diagrams, tests docs.
• Calibrate sensors like strain gauges, accelerometers, and transducers.
• Configure data acquisition with conditioning, sync, and data integrity.
• Perform pre/post-flight data checks; ensure traceability.
• Troubleshoot issues and implement corrective actions under tight timelines.

Skills

Instrumentation design

DAQ systems

Telemetry

Sensor installation

Data analysis

Troubleshooting

Documentation

Education

Bachelor's degree in EE/ME/AE

Master's degree

Tools

NI

Dewesoft

HBM

IACS

Job description

Job Description

Shield AI is seeking a highly capable Flight Test Instrumentation Engineer to support the development, integration, and execution of instrumentation systems for X‑BAT, the world’s first autonomous VTOL jet aircraft. The engineer will design, install, validate, and maintain data acquisition systems essential to aircraft‑level testing, safety, and mission success.

Key Responsibilities

• Design, integrate, and maintain flight test instrumentation systems including sensors, data acquisition hardware, telemetry links, harnessing, and ground station interfaces.
• Develop instrumentation architecture, sensor selection plans, wiring diagrams, and installation documentation in accordance with engineering standards.
• Support installation and calibration of sensors such as strain gauges, accelerometers, pressure transducers, temperature sensors, current/voltage taps, and position measurement devices.
• Configure and validate data acquisition systems including signal conditioning, synchronization, sampling rates, and data integrity verification.
• Perform pre‑flight and post‑flight data checks, ensuring completeness, accuracy, and traceability of all captured data.
• Troubleshoot instrumentation issues, perform root‑cause analysis, and implement corrective actions under tight test timelines.
• Collaborate with Flight Test teams to define instrumentation requirements, test plans, and safety considerations.
• Manage instrumentation inventories, spares, tools, and calibration records.
• Support field deployments, remote test campaigns, and static engine/hover test operations.
• Contribute to continuous improvement of instrumentation processes and documentation.

Qualifications

• Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Aerospace Engineering, or related technical field.
• 2+ years of experience in flight test instrumentation, data acquisition systems, or related hardware integration roles.
• Hands‑on experience installing and configuring sensors, DAQs, wiring harnesses, and telemetry systems.
• Strong understanding of instrumentation standards, signal conditioning, sampling theory, and data synchronization.
• Ability to interpret engineering drawings, wiring diagrams, electrical schematics, and system architectures.
• Proficiency with instrumentation tools and software (e.g., NI, Dewesoft, HBM, IACS, telemetry systems).
• Strong troubleshooting skills and the ability to operate in a fast‑paced test environment.
• Excellent communication and documentation capabilities.
• Ability to support extended travel and remote test deployments as required.
• Experience with developmental aircraft, flight test environments, or experimental test programs.
• Familiarity with IRIG time standards, PCM, Ethernet‑based DAQ systems, and avionics data buses (ARINC 429, MIL‑STD‑1553, CAN, Ethernet).
• Familiarity with Curtis Wright DAS Studio and IADS software.
• Experience applying strain gauges, thermal instrumentation, or structural measurement sensors.
• Background in propulsion or structural testing, including engine run and hover test instrumentation.
• Experience with environmental sealing, harness fabrication standards, and EMI/EMC considerations.
• Master’s degree or higher in a related technical discipline.

Compensation and Benefits

Full‑time regular employee: Pay within range listed + bonus + benefits + equity.

Temporary employee: Pay within range listed above + temporary benefits package (applicable after 60 days of employment).

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part‑time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

Equal Opportunity Employment

Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity, or Veteran status. If you have a disability or special need that requires accommodation, please let us know.