Fiberglass Mould & Plug Builder - Tooling Division

Mercedes Benz U.S. International; Northern (KY); Hybrid; USD 28,000 - 33,000; Full time

Benefits offered by this job

Monday - Friday Schedule

Health, dental, vision insurance and

Paid Time Off

Job summary

Aquatic Leisure Technologies Inc. (ALT Inc.) / Aqua Technics Pools in Opp, Alabama is seeking a Fiberglass Mould & Plug Builder in the Tooling Division to fabricate, repair, and maintain fiberglass moulds and prototype plugs used in pool manufacturing.

This hands-on role emphasizes safety, dimensional accuracy, and high-gloss finishes, with training provided and a Monday–Friday schedule. The position offers competitive hourly pay of $20–$24 and opportunities to contribute to continuous

Qualifications

• Hands-on fiberglass moulding, lamination, and gelcoat finishing.
• Ability to read and follow technical drawings and templates.
• Understanding composite material behavior and curing processes.
• Familiarity with OSHA safety requirements and PPE handling.

Responsibilities

• Fabricate, repair, and maintain fiberglass moulds and plugs per specs.
• Sand, fill, bog, and polish to achieve high-gloss finishes.
• Apply gelcoat, resins, and fiberglass in controlled layers.
• Interpret work orders and drawings; conduct inspections.
• Ensure mould surfaces meet durability and finish standards.
• Follow OSHA safety protocols and PPE requirements.
• Report nonconformances to QA or production supervisor.
• Maintain tools and workspace per 6S standards.
• Assist with lifting and moving of moulds using approved equipment.
• Support continuous improvement initiatives.

Skills

Fiberglass moulding

Lamination

Gelcoat finishing

Interpret technical drawings

Quality inspections

OSHA safety

Manual dexterity

Teamwork

Lift up to 50 lbs

Education

OSHA 10-Hour General Industry Safety

Respirator Fit Test Certification

Hazard Communication and PPE Training

Forklift or Gantry Crane Operation Certification

Job description

Aquatic Leisure Technologies Inc. (ALT Inc.) / Aqua Technics Poolsis the U.S.-based manufacturing division of a global leader in fiberglass swimming pool production. Our Opp, Alabama facility specializes in the fabrication and maintenance of fiberglass moulds and prototype plugs that support world-class pool manufacturing. ALT Inc. is committed to craftsmanship, innovation, and safety, maintaining full compliance with OSHA, ADA, and FLSA regulations. We proudly operate as an Equal Opportunity and Drug-Free Workplace employer.

Fiberglass Mould & Plug Builder - Tooling Division

Payrate: $20 - $24 per hour Based on Experience.

The Fiberglass Mould & Plug Builder is responsible for the fabrication, repair, and maintenance of fiberglass moulds and prototype plugs used in pool manufacturing. This role supports ALT’s Opp, Alabama production operations through safe, high-quality tooling practices, ensuring each mould and plug meets dimensional accuracy, finish standards, and durability requirements.

Major Duties and Responsibilities

• Fabricate, repair, and maintain fiberglass moulds and plugs according to design and quality specifications.
• Perform sanding, filling, bogging, and polishing of plugs and mould surfaces to achieve dimensional accuracy and high-gloss finishes.
• Apply gelcoat, resins, and fiberglass materials in controlled layers to meet engineering and durability standards.
• Interpret and follow work orders, technical drawings, and design templates.
• Conduct pre- and post-production inspections to verify mould surface integrity and structural soundness.
• Ensure compliance with OSHA and ALT safety protocols, including PPE, resin handling, and ventilation requirements.
• Perform self-checks and report nonconformances to QA or the Production & QA Supervisor.
• Maintain cleanliness and organization of tools, materials, and workspace per ALT’s 6S standards.
• Assist with safe lifting, moving, and positioning of large moulds and plugs using approved equipment and rigging methods.
• Support continuous improvement initiatives, identifying opportunities to enhance process efficiency and quality.

Knowledge, Skills & Abilities

• Hands-on experience in fiberglass moulding, lamination, and gelcoat finishing.
• Ability to interpret and follow technical drawings, templates, and work instructions.
• Understanding of composite material behavior and curing processes.
• Familiarity with OSHA safety requirements, PPE use, and safe chemical handling (29 CFR 1910.1200).
• Strong attention to detail, manual dexterity, and mechanical aptitude.
• Effective communication and teamwork skills.
• Physical ability to lift up to 50 lbs and perform repetitive tasks in a manufacturing environment.

Training and Certification Requirements

• OSHA 10-Hour General Industry Safety Course (required).
• Respirator Fit Test Certification (required prior to chemical exposure).
• Hazard Communication (HAZCOM) and PPE Compliance Training (required).
• Forklift or Gantry Crane Operation Certification (preferred).
• ALT Quality Inspection and Defect Reporting Training (provided during onboarding).

Performance Standards and Evaluation

Performance will be evaluated based on:

• Quality of tooling finish, accuracy, and durability.
• Compliance with safety procedures and PPE requirements.
• Efficiency in completing assigned work without rework or defects.
• Communication, reliability, and adherence to the ALT Way.
• Contribution to continuous improvement and site-wide quality goals.

Benefits

• Monday - Friday Schedule
• Health, dental, vision insurance and 401(k).
• Paid Time Off