FIB-SEM Engineer (52910)

Headway Technologies; Milpitas (CA); On-site; USD 121,000 - 178,000; Full time

Job summary

Headway Technologies in Milpitas, California, seeks a FIB/SEM Engineer to perform advanced physical characterizations and materials analyses. You will prepare TEM lamella samples, image devices with high-resolution SEM/STEM, and support development of new designs and processes for magnetic recording heads or MRAM.

The role requires expertise in FIB/SEM, TEM, and EDS/EELS, plus strong data analysis and communication skills. This is an exempt, full-time position based in Milpitas, CA.

Qualifications

• Master’s or Bachelor’s with relevant experience in materials characterization.
• Strong knowledge of TEM lamella sample prep and FIB/SEM fundamentals.
• Experience with metrology, materials and failure analyses for HDD/magnetic recording tech.

Responsibilities

• Prepare TEM lamella samples for TEM analyses.
• Perform high‑resolution SEM/STEM imaging for cross‑section analysis.
• Conduct device failure analysis with FIB/SEM and EDS.
• Analyze device structures using FIB/SEM 3D tomography.
• Develop new sample prep recipes to improve consistency and efficiency.
• Collaborate with team to advance metrology and failure analysis techniques.
• Document data, create reports, and present findings to groups.

Skills

FIB/SEM fundamentals

TEM lamella prep

EDX/EDS analysis

MS Office proficiency

communication skills

Education

Master’s in Materials Science / Chemical Engineering / Physics

Bachelor’s in Materials Science / Chemical Engineering / Physics + 3 years experience

Tools

FIB/SEM instruments

TEM/STEM

EDX / EELS

Job description

FLSA STATUS: EXEMPT

REPORTS TO: SR. MANAGER, WAFER CHARACTERIZATION

Summary

Under the direction of the Sr. Manager of Wafer Characterization, the FIB/SEM Engineer performs physical characterizations and materials/failure analyses of product devices using state-of-the-art analytical FIB/SEMs, prepares sophisticated TEM lamella samples, analyzes results, summarizes findings, and supports the development of new designs, processes, or materials for magnetic recording heads, MRAM, or other devices. This position is in Milpitas, California.

Description

TITLE: FIB/SEM ENGINEER

FLSA STATUS: EXEMPT

REPORTS TO: SR. MANAGER, WAFER CHARACTERIZATION

Summary

Under the direction of the Sr. Manager of Wafer Characterization, the FIB/SEM Engineer performs physical characterizations and materials/failure analyses of product devices using state-of-the-art analytical FIB/SEMs, prepares sophisticated TEM lamella samples, analyzes results, summarizes findings, and supports the development of new designs, processes, or materials for magnetic recording heads, MRAM, or other devices. This position is in Milpitas, California.

Essential Functions

• Prepares sophisticated TEM lamella samples using different FIB/SEMs to support TEM analyses
• Performs device cross-section imaging and metrology through high-resolution SEM/STEM imaging
• Performs device failure analysis using different FIB/SEMs attached with EDS
• Performs device structure analysis using FIB/SEM 3D tomography
• Actively participate in developing new recipes to improve the consistency and efficiency of sample preparation.
• Works with other team members to develop new techniques for sophisticated metrology and device/material failure analysis
• Proactively responds to issues related to materials quality or the characterization process and initiates resolution
• Reviews and analyzes data, creates reports, and presents findings to panels, groups, teams, or departments as required
• Interacts and responds to inquiries from other product groups regarding process-related issues and product or device requirements
• Adheres to all safety policies and procedures as required
• Performs other duties of a similar nature or level*

Qualifications

MINIMUM QUALIFICATIONS:

• Master’s degree in Materials Science, Chemical Engineering, or Physics and/or equivalent relevant experience; alternate qualifications Bachelor's degree in Materials Science, Chemical Engineering, or Physics with three years of experience
• Strong knowledge of TEM lamella sample preparation and in-depth understanding of FIB/SEM instrument fundamentals
• Strong interest in metrological, materials and failure analyses for the advancement of magnetic recording technology using knowledge and skills of different materials analysis techniques.
• Proficient in the use of Microsoft Office Applications

Knowledge, Skills, And Abilities

• Proficient in the fundamental understandings of FIB/SEM, EDS, EBSD, and 3D tomography
• Knowledge and ability to prepare TEM lamella samples, design and conduct experiments, interpret complex data, and recommend correction action
• Fundamental understanding or hands‑on experience in TEM, STEM, EDS, and EELS is a plus
• Knowledge of semiconductor or basic HDD industry principles, practices, and techniques
• Knowledge and ability to use Microsoft Office applications to create spreadsheets, Word documents, and presentations
• Able to independently create reports, presentations, and written analysis summaries
• Strong ability to communicate effectively, both verbally and in writing, with all levels of contractors, consultants, employees, and management
• Demonstrated ability to understand and carryout complex instructions given verbally or in writing
• Able to work productively and collaboratively with all levels of employees and management
• Able to comply with all safety policies and procedures
• Demonstrated organizational and time management skills
• Demonstrated problem-solving and trouble shooting skills
• Flexible and able to prioritize

The annual base salary for this full-time position is between $120,819.00-177,675.00 + bonus target + benefits. Within the range the individual pay may differ depending on additional factors including job responsibilities, job related knowledge, skills, abilities, education, and experience. The annual base pay range shown is subject to change and may be modified periodically.

Working Conditions

The FIB/SEM Engineer will work primarily in a laboratory environment from Monday thru Friday. The schedule may be altered from time-to-time to meet business or operational needs; may travel from building-to-building as needed; wears a lab coat, gloves, and other safety equipment; spends a majority of time in a seated position, but occasionally stands and walks; performs various fine grasping movements, bends, and twists; operates a computer and enters information using a keyboard, operates a telephone, and other office equipment. May occasionally be required to push, pull, or lift up to 10 pounds.

• Other duties of a similar nature or level are duties that may be required, but may not be specifically listed in the job description or posting.

TDK/Headway Technologies, Inc. provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, national origin, age, disability, or genetics. Applicants requiring accommodation in order to complete the application process should contact the Headway Human Resources Department.