Extrusion Process/R&D Engineer

Precision Tube & Catheter, Inc.; Irvine (CA); On-site; USD 110,000 - 150,000; Full time

Benefits offered by this job

401(k) with employer contribution

Paid holidays

Vacation time

Medical, dental, vision insurance

Job summary

Precision Tube & Catheter, Inc. is seeking an Extrusion Process/R&D Engineer to lead development and optimization of extrusion processes for medical tubing. You will conduct R&D to improve performance, drive efficiency, and support new material/design innovations for medical devices.

You will collaborate with production, QA, and regulatory teams, analyze data, and document process specs and validation results while staying current with industry trends and safety practices.

Qualifications

• Bachelors in Mechanical Engineering, Polymer Engineering, Materials Science, or related field; Master’s degree preferred.
• Minimum of 3 years in extrusion processes, preferably in medical device or pharmaceutical industry.
• Strong understanding of polymer science, material properties, and extrusion processes.
• Proven experience in process optimization, troubleshooting, and root cause analysis.
• Excellent analytical and problem-solving skills with ability to interpret data and make data-driven decisions.
• Effective communication skills, both verbal and written, with ability to collaborate across teams.
• Proficiency in CAD and data analysis tools; SPC experience is a plus.

Responsibilities

• Design, develop, and optimize extrusion processes for medical tube production.
• Conduct experiments and trials to evaluate materials, formulations, and process conditions.
• Collaborate with production, quality assurance, and regulatory affairs to implement improvements.
• Analyze data and provide technical documentation including process specs and validation results.
• Stay current with industry trends, technological advancements, and regulatory changes.
• Participate in developing new product designs and transition from R&D to full-scale production.
• Provide technical training and support to production staff on extrusion processes.
• Ensure compliance with safety protocols and maintain a safe working environment.

Skills

Data analysis

Problem solving

Communication

Cross-functional teamwork

Education

Bachelors in Mechanical/Polymer/Materials

Master's degree preferred

Tools

CAD

Job description

Job Title: Extrusion Process/R&D Engineer

Department: Research & Development

Location: Irvine, CA 92618

Reports To: Engineering Manager

Company Overview

Precision Tube & Catheter, Inc. (PT&C) is a high-tech enterprise dedicated to the manufacturing of advanced materials and components for interventional and implantable medical devices. Our commitment to quality and innovation drives us to produce high-quality medical tubes that meet stringent industry standards, supporting healthcare professionals in delivering exceptional patient care.

Position Summary

The Extrusion Process/R&D Engineer will play a key role in developing and optimizing extrusion processes for the production of medical tubing. This position involves conducting research and development initiatives to improve product performance, enhance manufacturing efficiency, and innovate new materials and designs that meet the evolving needs of the medical device industry.

Key Responsibilities

• Design, develop, and optimize extrusion processes for the production of medical tubes, ensuring high quality and compliance with industry standards.
• Conduct experiments and trials to evaluate new materials, formulations, and process conditions to improve product performance and manufacturing efficiency.
• Collaborate with cross-functional teams, including production, quality assurance, and regulatory affairs, to implement process improvements and troubleshoot production issues.
• Analyze data and provide technical documentation and reports on findings, including process specifications, performance metrics, and validation results.
• Stay current with industry trends, technological advancements, and regulatory changes affecting extrusion processes and medical device manufacturing.
• Participate in the development of new product designs and assist in the transition from R&D to full-scale production.
• Provide technical training and support to production staff on extrusion processes and best practices.
• Ensure compliance with safety protocols and contribute to maintaining a safe working environment.

Qualifications

• Bachelor’s degree in Mechanical Engineering, Polymer Engineering, Materials Science, or a related field; Master’s degree preferred.
• Minimum of 3 years of experience in extrusion processes, preferably in the medical device or pharmaceutical industry.
• Strong understanding of polymer science, material properties, and manufacturing processes related to extrusion.
• Proven experience in process optimization, troubleshooting, and root cause analysis.
• Excellent analytical and problem‑solving skills, with the ability to interpret complex data and make data-driven decisions.
• Effective communication skills, both verbal and written, with the ability to collaborate across teams.
• Proficiency in Computer‑aided design software (CAD) and data analysis tools; experience with statistical process control (SPC) is a plus.

Working Conditions

Work is performed in both an office and manufacturing environment, requiring adherence to safety protocols. May involve standing for extended periods and occasional lifting of materials as needed.

Benefits

Competitive salary and benefits package including 401(k) with employer contribution, paid holidays, and vacation. Insurance coverage includes medical, dental, vision, and prescription drugs.

Equal Opportunity Employer

We are proud to be an equal‑opportunity workplace and are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity, or Veteran status. If you have a disability or special need that requires accommodation, please let us know. If applying for positions in the U.S., you must be eligible to work in the U.S. without needing an employer-sponsored visa (work permit).