Extrusion Operator - Recycling

Monoflo International Inc; Winchester (VA); On-site; USD 24,796 - 38,572; Full time

Benefits offered by this job

401(k) retirement plan with company-m\

Job summary

Monoflo International Inc. is seeking an Extrusion Operator to maintain plastic recycling equipment and ensure targets are met. You will perform minor adjustments, monitor the shredder, manage material infeed, and ensure safe, clean operation of the line.

You will handle basic maintenance, screen changes, and use MRP records to track production by weight while keeping 5S and safety standards. Forklift operation and routine audits are part of daily duties.

Qualifications

• High school diploma or equivalent required.
• Strong work ethic and ability to follow established processes.
• Mechanical aptitude in hydraulics, pneumatics, and root cause analysis.
• Positive attitude, reliable, and adaptable to changing environments.
• Ability to work with minimal supervision and direction.
• Effective communication with team members.
• OSHA forklift certification required.

Responsibilities

• Produce reprocessed material meeting quality, efficiency, and utilization targets.
• Complete process documentation and audits to monitor a stable process.
• Assist in material feedstock sorting and infeed to shredders.
• Adjust extrusion process to maintain quality material.
• Perform startup and shutdown of equipment correctly.
• Change screens, material, and color per proper processes.
• Identify and communicate equipment problems including compressors and water systems.
• Use MRP systems to report downtime and material produced by weight.
• Operate forklift to deliver scrap plastic to sort locations.
• Remove non-recyclables and maintain 5S around equipment.
• Maintain 5S and cleanliness of facility.
• Continuously perform equipment/facility cleaning procedures.

Skills

Strong work ethic

Mechanical aptitude

Hydraulics

Pneumatics

Root-cause analysis

Communication skills

Minimal supervision

OSHA forklift certification

Education

High School Diploma or equivalent

Job description

Description

The Extrusion Operator maintains plastic recycling equipment in accordance with established process parameters. The Operator makes minor process adjustments to ensure utilization and efficiency targets are achieved. Achieving targets requires an understanding of the recycling system as a complete unit, from material infeed, through shredding, to the weigh scales. The Operator is expected to perform basic system maintenance such as screen filter changes, air filter cleaning, water basin cleaning, knife changes, and garbage removal while providing frequent oversight of the equipment to verify it is running at optimal performance. Delivering scrap material for sorting and maintaining a steady feed stream to the shredder are critical to the throughput of the system. Recycling requires consistent space coordination and cleanliness to operate effectively and safely. Operators are actively engaged in maintaining facility cleanliness during the shift.

Essential Duties and Responsibilities

• Produce reprocessed material that meets quality standards, efficiency and utilization targets, to be consumed in the injection molding facility
• Complete required process documentation and audits to monitor and maintain a stable process
• Participate in material feedstock sorting, rework, and infeed process to the Shredders
• Perform extrusion process adjustments to maintain the production of quality reprocessed material
• Complete the proper start up and shut down of each piece of equipment
• Perform screen filter changes, material changes, and color changes following proper processes
• Identify and communicate recycling equipment problems including auxiliary equipment, air compressors, and fresh/chilled water systems
• Utilize computer MRP systems to accurately report production downtime causes and material produced by weight
• Operate forklift to deliver scrap plastic to the material sort locations
• Remove non-recyclable materials from reprocessing area and deliver to designated areas (metal, cardboard, other plastics, garbage)
• Maintain 5S structure in and around equipment, including overall facility layout
• Continuously perform equipment/facility cleaning procedures to meet expectations

Qualifications

• Must have a High School Diploma or equivalent
• Strong work ethic and ability to follow established processes
• Mechanical aptitudes in hydraulics, pneumatics, and root cause analysis
• Positive attitude, reliable, and flexible to changing environments
• Able to work with minimal supervision and direction
• Effectively communicate with team members
• Obtain and maintain OSHA required Forklift certifications

Work Schedule

• 2/2/3 Rotation
• 7:00AM to 7:00PM or 7:00PM to 7:00AM

Comprehensive Benefits & Perks

• Financial Wellness: 401(k) retirement plan with company match and annual/quarterly bonus opportunities.
• Health Coverage: Medical, dental, and vision insurance.
• Security: Short-term and long-term disability insurance.
• Optional Extras: Employee-paid voluntary life insurance and supplemental benefits.
• Time Off: Competitive PTO, paid holidays, and a company-paid Christmas shutdown.
• Unique Perks:
  • Raffles for concerts, sports, and entertainment tickets.
  • Locally sourced prize raffles.
  • Monthly happy hours to unwind and connect with the team.