ESME Application Engineer

GM Performance Power Units; Concord (NC); On-site; USD 70,000 - 110,000; Full time

Job summary

GM Performance Power Units in Concord, NC is seeking an ESME Application Engineer to lead the design and optimization of the Energy Store components and their main enclosure. This role focuses on safe, high‑quality battery systems and hands-on development with cross‑functional teams.

You will drive manufacturing processes, develop quality procedures, perform root cause analyses, and create work instructions while collaborating with safety and design partners to ensure Built-In Quality and

Qualifications

• Bachelor’s degree in Engineering or related field.
• 2+ years in battery pack assembly engineering.
• Experience programming industrial robots.
• Proficient in 3D CAD software (CATIA/NX/SolidWorks).
• Excellent verbal and written communication; able to lead projects independently.
• Automotive/high-performance industry experience is a strong plus.

Responsibilities

• Lead design and optimization of ES/ESME manufacturing processes.
• Ensure personnel safety in production processes.
• Develop in-process and end-of-line quality procedures with QA.
• Contribute to design process to achieve Built-In Quality.
• Conduct root cause analysis and document learnings.
• Create and maintain manufacturing operation work instructions.
• Collaborate with ERS Assembly Manager and HV Safety Supervisor on standards.

Skills

Problem solving

Cross-functional teamwork

Project leadership

Communication skills

Hands-on engineering

Education

Bachelor’s degree in Engineering

Tools

CATIA

NX

SolidWorks

Industrial robots programming

Job description

GM Performance Power Units – Concord, NC
Title: ESME Application Engineer

Job Summary:
GM Performance Power Units (GM PPU) is seeking a highly skilled and motivatedESME Application Engineerto join our innovative engineering team in Concord, NC. This vital role focuses on safely building high-performance battery systems with the upmost quality.

Key Responsibilities

• Lead the design and optimization of the manufacturing process of the Energy Store (ES) and Energy Store Main Enclosure (ESME).
• Design and analyze production processes to ensure personnel safety at all times.
• Work with the Quality Department to develop in-process and end-of-line quality procedures for various assembly processes including equipment planning, evaluation, and selection.
• Actively contribute to the design process of the Energy Store (ES) and Energy Store Main Enclosure (ESME) to achieve Built-In Quality.
• Conduct root cause analysis for any problems found throughout the build process and communicate findings to relevant team members while documenting learnings.
• Create and maintain manufacturing operation work instructions.
• Document and communicate assembly process developments and innovations clearly.
• Work with the ERS Assembly Manager and High Voltage Safety Supervisor to ensure adherence to safety, quality, and operational standards.

Required Qualifications

• Bachelor’s degree in Engineering, Engineering Technology, or related field.
• 2+ years of relevant industry experience in battery pack assembly engineering.
• Experience programming industrial robots.
• Proficient in 3D CAD software (CATIA, NX, SolidWorks, or similar).
• Excellent verbal and written communication skills with ability to work effectively in multidisciplinary teams.
• Self‑driven with a demonstrated ability to lead projects independently.
• Experience in automotive, aerospace, motorsport, or other high-performance industries is a strong plus but not mandatory

Desirable Skills

• Proven experience in high-voltage system assembly, ideally in Formula 1, Formula E, or advanced automotive sectors.
• Professional experience with one or more types of welding processes.
• Knowledge of Design for Manufacture/Assembly (DFM/DFA) principles and tooling/jig design for motorsport or low volume high performance prototyping.
• Knowledgeable about using PLCs for safety or automation related tasks.
• Familiarity with F1 technical regulations, particularly those governing ESME components and power unit integration.

Personal Attributes

• Strong, hands‑on engineering mindset with a bias toward building, testing, and iterating.
• Proactive, motivated, and able to take ownership of projects and contribute constructively to the team.
• Excellent problem solver with strong analytical and critical thinking skills.
• Effective communicator and collaborator, comfortable working in cross‑functional environments.
• Detail‑oriented with commitment to high-quality work and continuous learning.

Drive the Future of Motorsport with GM PPU!

At GM Performance Power Units, we’re more than an engineering team — we’re shaping the future of Formula 1 technology. Join a culture where collaboration sparks creativity and innovation empowers breakthrough performance. Every contribution drives our competitive edge on the track.

GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit https://www.eeoc.gov/employers/upload/poster_screen_reader_optimized.pdf.