Emulate 3D Engineer

CONVERGIX Automation Solutions; Bridgman (MI); On-site; USD 80,000 - 100,000; Full time

Benefits offered by this job

Comprehensive Medical, Dental, and Vision insurance

401K with company match

Company-paid life insurance

Paid time off

Profit Sharing

Job summary

A leading automation solutions firm in Bridgman, Michigan, is seeking an Emulate 3D Engineer to develop high-fidelity mechanical emulations using Rockwell Automation’s Emulate3D platform. This role involves creating reusable component libraries and collaborating with controls engineers for virtual commissioning initiatives. Candidates should have a degree in Mechanical Engineering and over 5 years of experience in industrial automation. The position offers comprehensive benefits, including medical insurance, 401K match, and paid time off.

Qualifications

• 5+ years of experience in industrial automation or material handling system design.
• Hands-on experience developing mechanical emulations in Rockwell Automation Emulate3D.
• Strong understanding of mechanical systems and kinematics.

Responsibilities

• Develop detailed mechanical emulations representing conveyors and robotics.
• Collaborate with controls engineers for virtual commissioning support.
• Document modeling standards and best practices.

Skills

Mechanical engineering

Industrial automation expertise

Problem-solving

Communication skills

Education

Bachelor’s degree in Mechanical Engineering

Tools

Rockwell Automation Emulate3D

Job description

Bridgman, Michigan, United States

We are seeking talented and energetic individuals to join our growing team! Greatness takes continuous evolution. That's why we're bringing together relentless problem solvers, proven processes, and audacious thinkers. We are driving to become one unrivaled force in automation - pushing what's possible for ourselves and our customers. One team. Any challenge.

Learn more: https://convergixautomation.com/

The Role

The Emulate 3D Engineer is responsible for developing high‑fidelity mechanical emulations using Rockwell Automation’s Emulate3D platform. This role focuses heavily on building reusable, scalable Emulate3D mechanical libraries that accurately represent real‑world equipment behavior for virtual commissioning, controls validation, and digital twin initiatives. Reporting to the VP of Controls Engineering, this position plays a critical role in advancing Convergix’s digital engineering capabilities and simulation‑driven project delivery.

Key Responsibilities

• Develop detailed mechanical emulations in Emulate3D representing conveyors, robotics, material handling systems, and custom machinery
• Design, build, and maintain reusable Emulate3D mechanical component libraries aligned with Convergix engineering standards
• Collaborate with controls engineers to support virtual commissioning, PLC logic validation, and system testing
• Translate mechanical designs (CAD, layouts, specifications) into accurate Emulate3D models with correct kinematics and constraints
• Define simulation behaviours including collisions, sensors, physics properties, and motion profiles
• Support project teams during FAT, SAT, and customer demonstrations using Emulate3D simulations
• Continuously improve simulation fidelity, performance, and reusability of mechanical emulation assets
• Document modelling standards, best practices, and library usage guidelines
• Mentor and support other engineers in Emulate3D mechanical modelling techniques

Qualifications and Experience

• Bachelor’s degree in Mechanical Engineering or related discipline
• 5+ years of experience in industrial automation or material handling system design
• Demonstrated hands‑on experience developing mechanical emulations in Rockwell Automation Emulate3D
• Proven experience creating and maintaining reusable Emulate3D mechanical libraries
• Strong understanding of mechanical systems, kinematics, and industrial equipment behaviour
• Ability to interpret mechanical drawings, layouts, and 3D CAD models
• Experience working closely with controls engineering teams
• Excellent problem‑solving, communication, and documentation skills

Desirable

• Experience supporting virtual commissioning and digital twin initiatives
• Familiarity with Rockwell Automation control platforms and PLC integration concepts
• Experience in automotive, warehouse automation, or high‑speed material handling systems
• Entrepreneurial mindset with a passion for customer success
• Ability to mentor and influence technical teams

Physical Demands

• While performing the duties of this position, the employee is regularly required to stand, walk, sit, use hands to feel objects, reach with hands and arms, stoop, kneel, talk, and hear.
• Occasionally lifts or moves up to 25 pounds.

Perks of Being Part of the Team

• Comprehensive Medical, Dental, and Vision insurance plans
• 401K, including company match
• Company‑paid life insurance with optional supplemental coverage for you and your spouse/children
• Company‑paid short and long‑term disability
• Employee Assistance Program
• Paid‑time off and company‑paid holidays
• Profit Sharing

What does CONVERGIX value?

• Integrity - Respect, Transparency, Commitment
• Excellence - Continuous Improvement, Innovation, Collaboration, Communication
• Passion - Momentum, Sense of Urgency, Growth, Success, Velocity

We thank all candidates for their interest, however only those considered for an interview will be contacted.

CONVERGIX Automation Solutions has an accommodation program in place that provides reasonable accommodations for employees with disabilities. If you require a specific accommodation because of a disability or a medical need, please contact Human Resources.

Convergix is an equal opportunity employer. All qualified applicants will be considered without regard to any protected characteristic under applicable law.