Electronics/Avionics Tech II

BlueHalo; Petaluma (CA); On-site; USD 32,000 - 48,000; Full time

Benefits offered by this job

Medical, dental, vision

401K with company matching

9/80 work schedule

Paid holiday shutdown

Job summary

AV is seeking an Electronics/Avionics/Production Technician II to perform advanced troubleshooting, maintenance, and repair on avionics systems. The role focuses on high-precision wire harness assembly, soldering, crimping, and connector work for UAV-related hardware.

The candidate should read complex assembly drawings, work with schematics, and utilize diagnostic tools. The position requires IPC 610, J-STD-001, and IPC/WHMA-A-620 certifications, and may involve travel.

Qualifications

• High school diploma or GED required.
• 1–2 years of working experience required.
• Excellent wire soldering, stripping, crimping, and heat shrink skills with cable shields.
• Able to read and understand assembly drawings and written work instructions.
• Adept at wire harness assembly using schematics and wiring diagrams.
• Experience with dedicated contact crimping tools for connector contacts.
• Experience assembling circular connectors.
• Certifications IPC 610, J-STD-001, IPC/WHMA-A-620.
• Experience in UAV wire harness manufacturing.

Responsibilities

• Monitor and service systems.
• Diagnose problems and troubleshoot equipment.
• Run tests and complete reports.
• Update and improve existing systems.
• Repair or replace faulty equipment.
• Inspect buildings, equipment, and systems.
• Develop and implement preventative maintenance procedures.
• Plan and schedule repairs.
• Follow wiring harness manufacturing instructions.

Skills

Wire soldering

Crimping

Heat shrink

Reading drawings

Schematic use

Circular connectors

Quality conscious

IPC 610

J-STD-001

IPC/WHMA-A-620

Education

High school diploma or GED

Tools

Contact crimping tools

Job description

Worker Type

Regular

Job Description

The Electronics/Avionics/Production Technician II position is critical in ensuring the safety, reliability, and efficiency of our avionics systems. This position will be responsible for performing advanced troubleshooting, repairs, and maintenance on a variety of aircraft systems, including navigation, communication, and flight control systems. The ideal candidate will possess a strong understanding of electronic systems and will be proficient in utilizing diagnostic equipment and troubleshooting techniques. The successful applicant will have a keen attention to detail, excellent problem-solving skills, and the ability to work under pressure to meet tight deadlines. This position necessitates a high degree of technical competence and the ability to interpret complex technical manuals and schematics.

Position Responsibilities

• Monitoring and servicing systems
• Diagnosing problems and troubleshooting equipment
• Running tests and completing reports
• Updating and improving existing systems
• Repairing or replacing faulty equipment
• Inspecting buildings, equipment, and systems
• Developing and implementing preventative maintenance procedures
• Planning and scheduling repairs
• Use work orders to determine the type and quantity of wire harness and assemblies to manufacture.
• Follow assembly drawings and work instructions to manufacture wire harnesses.
• Ability to master the basic skills needed to solder, strip, crimp, perform heat shrink, manage cable shields including foil and braid.
• Assemble circular connectors based on standard operating procedures.
• Assemble major functional subassemblies for the UAV which incorporate many of the harnesses manufactured in the area.
• This position works with management and engineering for direction on new assemblies.
• Work with the production assistant on new work orders and the stock room personnel to acquire kits to build work orders.
• Other duties as assigned.

Basic Qualifications (Required Skills & Experience)

• High school diploma or GED equivalent is required.
• 1 - 2 years of working experience required.
• Excellent wire soldering, stripping, crimping, and heat shrink skills, cable shields including foil and braid.
• Capable of reading and understanding assembly drawings, and written work instructions to produce the highest quality avionics wire harness cables and assemblies.
• Adept at wire harness assembly utilizing schematics, and wiring diagrams.
• Experience using dedicated contact crimping tools for attaching connector contacts.
• Experience assembling circular connectors.
• Strong work-ethic and the flexibility to work in a dynamic environment.
• Certifications IPC 610, J-STD-001, IPC/WHMA-A-620
• Previous experience in wire harness manufacturing role for a UAV company.

Other Qualifications & Desired Competencies

• Good written and verbal communication skills.
• Good analytical, time management and organizational skills.
• Basic computer skills and proficiency with office software and productivity tools.
• Demonstrated knowledge of Microsoft Office Suite (Word, PowerPoint, Excel).

Physical Demands

• Ability to sit, stand, stoop, reach, lift (up to 10 lbs.), bend, etc. Hand and wrist dexterity to utilize the computer.
• May require travel to sites/program and special functions.

Environmental Conditions Critical to Performance

• Work is in an office environment, climate controlled through central air conditioning/heating.
• Ability to be qualified physically for respirator use, initially and ongoing as required.
• May have some exposure to outside environment while traveling.

Clearance Level

No Clearance

Salary

The salary range for this role is:

$23 - $35

Company Information

AV considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.

ITAR Requirement

This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironment’s determination that it will be able to obtain an export license in a time frame consistent with AeroVironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.

U.S. Citizen, U.S. Permanent Resident (Green Card holder), asylee/refugee status as defined by 8 U.S.C. 1324b(a)(3) or a person approved for an export license from the appropriate governing agency.

Benefits

AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: http://www.avinc.com/myavbenefits.

We also encourage you to review our company website at http://www.avinc.com to learn more about us.

Principals only need apply. NO agencies please.

About AV

If you're ready to build technology that matters—with speed, scale, and purpose—there’s no better place to do it than AV.

AV isn’t for everyone. We hire the curious, the relentless, the mission-obsessed. The best of the best.

We don’t just build defense technology—we redefine what’s possible. As the premier autonomous systems company in the U.S., AV delivers breakthrough capabilities across air, land, sea, space, and cyber. From AI-powered drones and loitering munitions to integrated autonomy and space resilience, our technologies shape the future of warfare and protect those who serve.

Founded by legendary innovator Dr. Paul MacCready, AV has spent over 50 years pushing the boundaries of what unmanned systems can do. Our heritage includes seven platforms in the Smithsonian—but we’re not building history, we’re building what’s next.

EEO Statement

We are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. AeroVironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.

ITAR

U.S. Citizen, U.S. Permanent Resident (Green Card holder), asylee/refugee status as defined by 8 U.S.C. 1324b(a)(3) or a person approved for an export license from the appropriate governing agency.