Responsibilities will include:
- Identify and ensure implementation of opportunities to optimize/improve manufacturing processes including using engineering methods (e.g., SIX Sigma and LEAN methods) employing technical design skills to re-design/design to ensure parts, equipment, tools, fixtures, etc. are up to standards
- Use technical principles, problem solving skills, and data analysis to support and problem-solve for production at contract manufacturer.
- Work and lead initiatives to support manufacturing projects and goals (material qualification, supplier/label/part/product changes, product enhancements, equipment qualifications, tolerance stack analysis through technical advancements, problem solving skills, and process excellence methodologies.
- Support key project initiatives (supplier transfers, part changes, system enhancements, line extensions, cost reductions, labor efficiency improvements, and quality and compliance excellence).
- Manage change control for ongoing manufacturing changes, including CAD updates, change requests, process changes, Device Master Record, product specifications, test processes, and product service processes.
- Deploy, review, and act upon meaningful metrics to measure, control, define, refine, and optimize processes and for process control and continuous improvement.
- Develop complex experiments and tests (including writing and executing protocols) to qualify and validate manufacturing processes; analyze results, make recommendations, and develop reports
- Analyze and resolve complex manufacturing and compliance issues (e.g., CAPA, non-conformances, and audit observations)
- Develop training and documentation materials (e.g., work instructions) for production to enable seamless knowledge transfer of project and manufacturing processes
- Lead and establish project plans to ensure deliverables are completed to customer expectations using project management tools (e.g., project plans and risk analyses)
- Perform other incidental duties as assigned by leadership
Education and Experience:
Bachelor’s degree in engineering or a related scientific field with at least 5 years of relevant industry or combined industry and academic experience; or
Master’s degree in engineering or a related scientific field with at least 4 years of relevant industry or combined industry and academic experience; or
Ph.D. in Engineering or a related scientific field with relevant industry or academic experience.
Required Skills:
- Proficiency with Microsoft Office applications, including Microsoft Project
- Ability to read electronic schematics and mechanical drawings
- Experience with Windchill PLM
- Experience with mechanical CAD tools such as SolidWorks, Creo, or Pro/ENGINEER
- Strong technical writing, documentation, presentation, and verbal communication skills
- Demonstrated analytical, problem-solving, critical-thinking, and organizational skills
- Demonstrated strong accountability and ownership, with a proven ability to take responsibility for commitments, proactively drive work to completion, and follow through on deliverables
- Working knowledge of statistical methods, engineering principles, manufacturing processes, process controls, and production equipment
- Ability to manage multiple priorities and work effectively with cross-functional teams in a fast-paced environment
- Demonstrated ability to lead initiatives, influence change, and collaborate with internal teams, suppliers, and senior stakeholders
- Strong attention to detail and commitment to quality, compliance, and workplace safety
Preferred Skills:
- Experience with Teamcenter PLM
- Familiarity with medical device quality systems and regulations, including ISO 13485 and 21 CFR Part 820
- Lean Champion or Six Sigma certification
- Experience troubleshooting finished devices, subassemblies, and component failures and documenting evaluation results
- Experience with clean-room manufacturing, laboratory, or industrial equipment