Electro‑Mechanical Controls Maintenance Technician

Torrey Holistics; Holland (MI); On-site; USD 60,000 - 90,000; Full time

Job summary

Torrey Holistics is seeking a hands-on automation technician to build, stabilize, and elevate automated production. You will work with robot cells, PLC/HMI controls, hydraulics, pneumatics, and soldering to keep lines running and drive improvements.

You’ll troubleshoot Level 1 tasks on startup/shutdown, changeovers, and basic robot programming; advance to Level 2–3 duties such as PLC logic edits, vision calibration, and training technicians.

Qualifications

• Level 1: Start up and shut down equipment; perform changeovers.
• Level 1: Troubleshoot basics across pneumatics, soldering, robots, and fixtures.
• Level 1: Track PMs and logs in CMMS; follow safety rules.
• Level 2: Diagnose PLCs, hydraulics, pneumatics, servo drives, vision systems.
• Level 2: Read electrical schematics and blueprints; replace components.
• Level 3: Edit robot paths; calibrate vision; modify PLC/HMI; draw schematics.
• Level 3: Lead training and continuous improvement initiatives.
• Level 3: 7+ years in automation/maintenance; advanced programming.

Responsibilities

• Start up/shut down equipment and execute changeovers.
• Troubleshoot across pneumatics, soldering, robots, and fixtures.
• Diagnose PLCs, hydraulics, pneumatics, servo drives, and vision systems.
• Extend to programming and optimization duties, including QA and training.

Job description

Build, stabilize, and elevate automated productionImagine you’re on the line when a vision sensor flags a misalignment. You isolate the fault, tweak the robot path, verify with gauges, log the fix in CMMS, and coach the operator on a better check. Later, you adjust an adhesive dispense profile during a changeover, then stay late to push a servo drive swap so the morning crew starts strong. That blend of hands-on skill, systems thinking, and documentation is exactly what we’re looking for.Where you’ll workHigh-automation manufacturing with robotic cells, PLC/HMI controls, hydraulics, pneumatics, and soldering processes. Schedules can be irregular. You will encounter chemicals, high voltage, loud noise, and hazardous waste—safety and environmental compliance are non-negotiable, including proper hazardous material handling and disposal.Your impact by levelLevel 1: FoundationStart up/shut down equipment and execute changeovers.Quickly respond to production interruptions to maximize availability.Troubleshoot fundamentals across pneumatics, soldering, robots, tip changers, and assembly fixtures.Handle barrel/drum changes, weight checks, and changeover tasks.Work with multiple adhesive types; resolve dispense issues.Track PMs and repairs in CMMS; share updates in crossover meetings and equipment logs.Understand production metrics and escalation paths.Follow all HSE policies and applicable regulations; handle hazardous materials correctly.Perform other duties as assigned.Level 2: Systems troubleshootingCarry forward all Level 1 work, plus:Diagnose PLC programs, hydraulics, pneumatics, servo drives, and vision systems.Interpret electrical schematics, pneumatic prints, and blueprints; replace hydraulic/pneumatic components.Rebuild solder heads; troubleshoot robot programs.Use gauging fixtures for quality verification.Adhere to all HSE requirements; additional duties as assigned.Level 3: Programming and optimization leaderExtend all Level 2 scope, plus:Edit robot paths; teach and calibrate vision systems; implement HMI modifications.Create/modify PLC ladder logic and HMI applications; produce pneumatic diagrams and electrical schematics.Apply GD&T and metrology; leverage industrial network protocols.Improve soldering processes; perform servo drive replacements and tuning.Generate blueprints/drawings and contribute to engineering design.Train technicians and operators; support assessments and deliver targeted training.Lead problem-solving, continuous improvement, and departmental initiatives.Maintain HSE compliance; additional duties as assigned.What you bringLevel 11–3 years of mechanical/automation machine repair.Hands-on troubleshooting across assigned equipment.Mechanical knowledge of pneumatics and electrical.Clear written and verbal communication; collaborative mindset.English proficiency required; Spanish bilingual preferred.Level 2All Level 1 qualifications, plus:Associate’s in a technical field and/or significant experience or apprenticeship (journeyman) with 2–3 years in automation.4–6 years troubleshooting/repairing automation, hydraulics, and electrical systems.PLC/HMI software navigation, connectivity, and troubleshooting proficiency.Ability to modify Allen Bradley PLC programs and refresh HMI applications.Skill in modifying/optimizing vision sensor programs.Experience with industrial robotics (ABB preferred), including troubleshooting and minor program adjustments.Fluent reading of electrical schematics, blueprints, and pneumatic/hydraulic diagrams.Level 3All Level 2 qualifications, plus:7+ years progressive automation/maintenance work with advanced programming/troubleshooting.Demonstrated expertise rebuilding machinery and integrating hydraulic, pneumatic, electronic, and robotic systems.Advanced PLC ladder logic/HMI development; pneumatic and electrical diagram creation.Vision system calibration and advanced robot path optimization.GD&T knowledge and precision metrology experience.Ability to contribute to design reviews and ensure code, safety, and maintainability compliance.Physical demandsStand 8–12 hours/day.Lift up to 35 lbs repeatedly each hour.Frequent bending, twisting, turning, and lifting.Repetitive hand activities: gripping, grasping, pinching, squeezing.Technical strengths and toolsStrengths: mechanical troubleshooting; preventive maintenance and inspections; industrial robot programming; pneumatics troubleshooting; maintenance and repair; CNC setup/changeover.Platforms: Allen Bradley PLCs and HMI systems.