Electrical Test Technician

DR Power LLP; Sussex (WI); Hybrid; USD 52,000 - 76,000; Full time

Job summary

Generac is seeking an Electrical Test Technician I to perform system tests, analyze failure modes, and conduct minor repairs while ensuring production and quality standards are met. You will interpret schematics, test up to 10kV, and collaborate with Engineering to improve procedures.

Ideal candidates hold an Associate's degree or have 2 years of transformer testing experience, plus MV certification (NEC). Strong communication and teamwork are essential in a fast-paced manufacturing setting in

Qualifications

• Associate's degree or 2 years' experience in transformer testing or field commissioning.
• NFP70E Medium Voltage certification & NEC Training (within 30 days of start).
• 2 years of product testing in a manufacturing environment.

Responsibilities

• Comply with safety, quality policies and procedures.
• Maintain clean work environment and 5S standards.
• Follow established procedures and policies.
• Test products using standard work instructions.
• Interpret schematics and drawings for testing.
• Perform low/medium voltage electrical tests (up to 10kV).
• Develop/test procedures and troubleshooting guides.
• Troubleshoot and document product and subassemblies to meet quality standards.
• Perform minor repairs within takt time; escalate major repairs.
• Collaborate on process improvements and DTZ initiatives.
• Inform maintenance of preventive maintenance opportunities for test equipment.
• Program test systems as needed.
• Demonstrate advanced technical aptitude for complex products.
• Participate in CI or NPI initiatives with Engineering.
• Act as a technical expert on product test and quality issues.

Skills

Clear communication

Problem solving

Intermediate PC knowledge

Reading and math

Teamwork

Train others

Testing process understanding

Education

Associate's degree in Power/High Voltage/Electrical Engineering/Utilities Engineering or related major

Tools

ERP systems (SAP)

Job description

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us?

The Electrical Test Technician I is expected to perform system tests, conform to production and quality standards, analyze failure modes, and perform minor repairs in workstation. The tester ensures all records are kept and confers with appropriate resources when issues arise.

Responsibilities:

• Comply with the company and site safety and quality policies, processes, and procedures
• Maintain clean work environment and comply with 5S standards
• Follow and complete established procedures, processes, and policies
• Use standard work, programs, and work instructions to test all products, models, and/or subassemblies
• Interpret schematics and drawings to properly test all products
• Low/Medium Voltage Testing: Perform preliminary and low-voltage electrical tests (up to 10KV) in both manufacturing and test floor environments. This suite of tests encompasses Doble, Hipot, resistance, DGA, CT Test
• Develop/co-develop written test procedures and/or troubleshooting guides for other technicians/testers
• Troubleshoot and document all product, models, and/or subassemblies appropriately to meet quality standards
• Perform minor repairs per work instruction/standard work within takt time; refer major repairs to appropriate resources
• Collaborate on improving processes, lead times, productivity and cost using the DTZ process
• Obtain and renew safety certification as needed to properly move and/or test all products, models, and/or subassemblies
• Inform maintenance team of preventative maintenance opportunities for test equipment
• Program systems on the product to perform testing as needed
• Demonstrate an advanced technical aptitude to perform testing for complex, infrequent, and variable products
• Work on assignments beyond product testing, participating in CI or NPI related initiatives
• Work with Engineering to enhance test procedures
• Act as a technical expert on product test, quality, and process issues with other areas

Minimum Qualifications:

• Associate's degree in Power, High Voltage, Electrical Engineering, Utilities Engineering, Electro-magnetic/equivalent major or 2 years' experience with Transformer Factory Acceptance Testing or Field Commissioning Testing.
• NFP70E Medium Voltage certification & NEC Training (achieved within 30 days of start in role prior to beginning electrical work)
• 2 years of product testing in a manufacturing environment.

Knowledge, Skills, and Abilities:

• Effective written and verbal communication skills
• Demonstrate problem solving and troubleshooting skills to implement appropriate countermeasures
• Intermediate PC knowledge
• Understand testing process
• Perform basic reading and math functions
• Perform basic manufacturing assembly skills
• Work in a team environment effectively
• Model positive and professional work ethic
• Train other employees

Preferred Job Requirements:

• Certified (Industrial Journeyman/Master) Electrician
• Intermediate knowledge of mechanical testing with ability to diagnose potential failure mechanisms
• Experience in root cause problem solving (5 Why, 8D, PDCA, etc.)
• Experience effectively training other employees to work instructions/standard work
• Previous experience using SAP or equivalent ERP system (Oracle, JD Edwards, Microsoft Dynamics, etc)

Physical Demands: While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion the incumbent may be required to stoop, bend or reach above the shoulders. The employee must occasionally lift up to 25 pounds. Specific conditions of this job include are typical of frequent and continuous computer-based work requiring periods of sitting, close vision and ability to adjust focus. Occasional travel.

We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us?

As one of the leaders and largest suppliers of power generation equipment and technology, the work we do touches millions of lives. Employees at Generac are encouraged to be innovative and are valued as an integral part of our global team. Our challenging goals develop knowledgeable employees dedicated to helping continue Generac’s success. Generac provides individuals the opportunity to work in a fast-paced agile work environment where their work makes a difference in people’s lives and their own.