Electrical Engineer V/VI - EWIS

Zone 5 Technologies; Fort Worth (TX); On-site; USD 175,000 - 251,000; Full time

Benefits offered by this job

Medical benefits

Dental benefits

Vision benefits

Life insurance

401k with company-match

Paid time off

Job summary

Zone 5 Technologies is seeking an EWIS Engineer V/VI to lead wiring interconnect architectures for UAS and air-launched weapons. You will own harness design from schematic through installation, ensuring safety, reliability, and manufacturability while mentoring junior engineers.

Role requires collaboration with production, adherence to SAE AS50881 and military specs, and proactive design-for-manufacturability improvements. U.S. Person status is required to work on defense programs.

Qualifications

• Bachelor's degree in Electrical Engineering or related field required.
• 10+ years in aircraft, missile, or aerospace wiring and harness design with production support experience.
• Expert knowledge of SAE AS50881 and military wire/cable/connector specifications.

Responsibilities

• Define and own EWIS architecture including wire and connector selection, routing, shielding, and grounding schemes.
• Create/manipulate wire lists, pin-outs, schematics, harness drawings, and formboard layouts using electrical CAD tools.
• Collaborate with Mechanical Engineering for 3D harness routing and installation clearance.
• Ensure designs meet SAE AS50881 and military specs for wire, cable, and protective materials.
• Serve as primary engineering interface to harness manufacturing; resolve build issues and disposition nonconformances.
• Drive design for manufacturability to reduce build time, rework, and cost while maintaining reliability.
• Define harness acceptance test requirements (continuity, hi-pot, insulation resistance) and support tests.
• Coordinate EMI/EMC efforts to meet MIL-STD-461 and MIL-STD-464; maintain configuration control on EWIS docs.

Skills

Power distribution

Signal integrity

Bonding/grounding

Cross-functional collaboration

U.S. Person status

Education

Bachelor's degree in Electrical Engineering

Tools

Altium

SolidWorks Electrical

Siemens Capital

Zuken E3.series

Job description

At Zone 5 Technologies, we're redefining what's possible in precision weapons and unmanned aircraft systems (UAS). Our team of engineers and innovators are developing cutting-edge autonomous solutions to deliver affordable and scalable precision weapons, interceptors, and UAS.

We're building the next generation of munitions and unmanned systems for the United States and its allies. If you're driven by hard problems, energized by rapid innovation, and ready to make an impact on defense technology, you belong here.

The EWIS Engineer V/VI is a senior-level individual contributor role responsible for leading the design, development, and production support of Electrical Wiring Interconnection Systems (EWIS) for Zone 5 UAS and air-launched weapon platforms. This position owns the harness architecture from schematic through installation - ensuring wiring systems are safe, reliable, manufacturable, and compliant with aerospace and military standards. Engineers in this role will work closely with production to resolve build issues quickly and will mentor other engineers in EWIS best practices.

Responsibilities:

• EWIS Architecture: Define and own wiring interconnect architecture, including wire and connector selection , routing, separation, segregation, shielding, and bonding/grounding schemes.
• Harness Design: Create and maintain wire lists, pin-outs , schematics, harness drawings, and formboard layouts using electrical CAD tools.
• 3D Integration: Collaborate with Mechanical Engineering to route harnesses in 3D models, define clamping and support, and ensure installation clearance and maintainability.
• Standards Compliance: Ensure designs meet SAE AS50881 and applicable military specifications for wire, cable, connectors, and protective materials.
• Production Support: Serve as the primary engineering interface to harness manufacturing; resolve build issues, disposition nonconformances, and support Material Review Board (MRB) activities.
• Design for Manufacturability: Drive harness designs that reduce build time, rework, and cost while maintaining reliability.
• Verification & Test: Define harness acceptance test requirements (continuity, hi-pot, insulation resistance) and support integration and qualification testing.
• EMI/EMC Coordination: Partner with EMI/EMC engineering to implement shielding, filtering, and grounding approaches that meet MIL-STD-461 and MIL-STD-464 requirements.
• Configuration Control: Maintain EWIS documentation and drawing packages under configuration control and drive engineering change orders through implementation.
• Mentorship: Train and mentor junior engineers and technicians in EWIS design and harness fabrication practices.

Qualifications:

• Education: Bachelor's degree in Electrical Engineering or a related field.
• Experience: 10+ years of experience in aircraft , missile, or aerospace wiring and harness design, with significant production support experience.
• Skills:
• Expert knowledge of SAE AS50881 and military wire, cable, and connector specifications (e.g., M22759, M27500, MIL-DTL-38999).
• Proficiency with electrical and harness CAD tools (e.g., Altium, SolidWorks Electrical, Siemens Capital, or Zuken E 3.series ).
• Strong understanding of power distribution, signal integrity, shielding, and bonding/grounding.
• Proven ability to close nonconformance issues and drive corrective action in a production environment.
• Excellent communication and cross-functional collaboration abilities.
• U.S. Person status required due to export control regulations.

Preferred Qualifications:

• Experience with weapon and store interfaces (e.g., MIL-STD-1760) and avionics data buses (MIL-STD-1553, CAN, Ethernet).
• Familiarity with IPC/WHMA-A-620 and J-STD-001 workmanship standards.
• Familiarity with DO-160 and MIL-STD-704.
• Experience transitioning designs from prototype to rate production.
• Active U.S. security clearance or ability to obtain.

Level V: $175,000 - $215,000

Level VI: $201,000 - $251,000

Pay range for this role

$175,000 - $251,000 USD

What's in it for you:

• Comprehensive benefit package options include medical, dental, vision, life, and more.
• 401k with company-match
• 3 weeks of paid time off each year
• 40 hours of sick time
• 12 annual company holidays

Why Join Zone 5 Technologies?

• Innovative Environment: Work on cutting-edge technology that is shaping the future of defense and aerospace.
• Collaborative Culture: Join a team of passionate professionals dedicated to pushing the boundaries of what’s possible.
• Career Growth: Opportunities for professional development and career advancement.

In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire.

Zone 5 Technologies is a federal contractor and participates in E-Verify to confirm employment eligibility. As required by law, we will verify the identity and employment authorization of all new employees using the E-Verify system. Learn more about your rights and responsibilities under E-Verify: https://www.e-verify.gov .

Voluntary Self-Identification

For government reporting purposes, we ask candidates to respond to the below self-identification survey.Completion of the form is entirely voluntary. Whatever your decision, it will not be considered in the hiringprocess or thereafter. Any information that you do provide will be recorded and maintained in aconfidential file.

As set forth in Zone 5 Technologies’s Equal Employment Opportunity policy,we do not discriminate on the basis of any protected group status under any applicable law.

If you believe you belong to any of the categories of protected veterans listed below, please indicate by making the appropriate selection.As a government contractor subject to the Vietnam Era Veterans Readjustment Assistance Act (VEVRAA), we request this information in order to measurethe effectiveness of the outreach and positive recruitment efforts we undertake pursuant to VEVRAA. Classification of protected categoriesis as follows:

A "disabled veteran" is one of the following: a veteran of the U.S. military, ground, naval or air service who is entitled to compensation (or who but for the receipt of military retired pay would be entitled to compensation) under laws administered by the Secretary of Veterans Affairs; or a person who was discharged or released from active duty because of a service-connected disability.

A "recently separated veteran" means any veteran during the three-year period beginning on the date of such veteran's discharge or release from active duty in the U.S. military, ground, naval, or air service.

An "active duty wartime or campaign badge veteran" means a veteran who served on active duty in the U.S. military, ground, naval or air service during a war, or in a campaign or expedition for which a campaign badge has been authorized under the laws administered by the Department of Defense.

An "Armed forces service medal veteran" means a veteran who, while serving on active duty in the U.S. military, ground, naval or air service, participated in a United States military operation for which an Armed Forces service medal was awarded pursuant to Executive Order 12985.