Pay range: 30-40/hr
Position Overview:
The Downstream Manufacturing Associate III (Lead) provides technical leadership and operational coordination for downstream manufacturing activities within a cGMP environment. This role is responsible for leading purification operations, supporting manufacturing readiness, troubleshooting complex process issues, coordinating cross-functional activities, and driving operational excellence initiatives while ensuring successful batch execution.
Key Responsibilities
Manufacturing Leadership
- Lead daily downstream manufacturing operations and provide shop-floor technical support.
- Coordinate execution of manufacturing campaigns and purification schedules.
- Ensure manufacturing readiness, equipment availability, and material preparedness for batch execution.
- Serve as the primary technical resource during downstream manufacturing operations.
- Provide real-time decision support during process execution and batch recovery activities.
Downstream Processing
- Lead all purification operations including Protein A capture, viral inactivation, ion exchange chromatography, UF/DF, viral filtration, and final bulk drug substance processing.
- Oversee operation and performance of chromatography skids, AKTA systems, BioSC, TFF systems, and filtration equipment.
- Monitor critical process parameters and ensure adherence to process specifications.
- Troubleshoot process and equipment issues to maintain operational continuity.
- Support implementation of process improvements and manufacturing optimization efforts.
Documentation & Compliance
- Lead preparation and revision of:
o Standard Operating Procedures (SOPs)
o Master Batch Records (MBRs)
o Manufacturing Forms and Logbooks
o Equipment and Process Documentation
- Support deviation investigations, CAPAs, change controls, and risk assessments.
- Ensure continuous inspection readiness and GMP compliance.
- Participate directly in regulatory inspections and client audits.
- Support review and approval of manufacturing documentation for batch release readiness.
Cross-Functional Coordination
- Coordinate activities between Manufacturing, QA, QC, MSAT, Validation, Engineering, Facilities, Warehouse, and Supply Chain teams.
- Support technology transfer projects from process development through GMP manufacturing.
- Participate in process validation, PPQ campaigns, and commercial manufacturing programs.
- Lead manufacturing readiness reviews and campaign planning meetings.
- Drive continuous improvement and operational excellence initiatives.
Coaching & Development
- Train, mentor, and develop Associate I and Associate II personnel.
- Provide technical coaching and floor-based leadership.
- Support qualification programs and onboarding activities.
- Assist supervisors with scheduling, work assignments, and personnel development plans.
Qualifications
Education & Experience
- Bachelor's degree in Biotechnology, Biochemistry, Chemical Engineering, Life Sciences, or a related discipline with 5+ years of relevant biopharmaceutical manufacturing experience.
- Previous lead operator, project coordination, or team leadership experience preferred.
- Experience supporting late-stage clinical or commercial biologics manufacturing preferred.
Required Skills
- Advanced expertise in downstream purification operations and biologics manufacturing.
- Extensive experience with Protein A and polishing chromatography processes.
- Strong hands-on experience operating AKTA chromatography systems and TFF platforms.
- Advanced knowledge of viral filtration, UF/DF, and sterile filtration processes.
- Strong understanding of GMP regulations, manufacturing systems, and documentation requirements.
- Proven leadership, decision-making, and organizational skills.
- Excellent troubleshooting and problem-solving capabilities.
- Ability to effectively coordinate cross-functional manufacturing activities.
Preferred Skills
Experience supporting:
- Technology Transfers
- Process Validation and PPQ Campaigns
- Commercial Manufacturing Operations
- Regulatory Inspections and Client Audits
- CAPA and Deviation Management
- Continuous Improvement and Lean Manufacturing Initiatives
Physical Requirements
- Ability to stand for extended periods.
- Ability to bend, reach, and lift up to 50 pounds.
- Ability to work in cleanroom environments while wearing required PPE.