Dimensional Evaluator LPC LSBS 76

Precision Castparts Corp. (PCC); Portland (OR); On-site; USD 60,000 - 80,000; Full time

Job summary

Precision Castparts Corp. (PCC) in the United States (Oregon) seeks a skilled Visual/Dimensional Inspector to ensure castings meet customer specs.

The role covers inspection, straightening, and repair tasks, with emphasis on CMM interpretation, targeting, and precise measurement using micrometers, calipers, and gauging equipment. Candidate will document non-conformances, follow technique cards, and support safety and quality systems.

Qualifications

• Current valid certification in visual/dimensional inspection and UTT inspection is required.
• Experience or training in straightening, targeting, grinding or CMM disposition preferred.
• Ability to perform mathematical calculations as required.
• Ability to read, follow and interpret blueprints.
• Ability to communicate effectively verbally and in writing.
• Ability to read and follow complex technical instructions.
• Ability to work independently and in a team.
• Physical ability to perform essential job functions.
• Rework Analyst Certification may be given preference.

Responsibilities

• Visually and dimensionally inspect castings to customer specs with minimal rework.
• Follow quality systems and use technique cards.
• Inspect and adjust fixtures and measuring tools to calibration standards.
• Interpret CMM reports and move parts through production.
• Set up and perform straightening per tolerances and fixtures.
• Document non-conformances and production records as required.
• Ensure safety and operate tools and equipment properly.
• Perform other duties including casting repair and analysis as assigned.

Skills

Visual inspection

Dimensional inspection

UTT inspection

Targeting

CMM interpretation

Math calculations

Blueprint reading

Communication

Teamwork

Education

Rework Analyst Certification

High School Diploma or equivalent

Tools

Dimensional measuring tools (calipers, micrometers, gauges)

Profilometer

CMM equipment interpretation

Job description

Mission:

To identify and correct visual / dimensional flaws in castings to insure the final product meets customer specifications. Based on business needs, may be required to perform the functions of visual / dimensional inspection and straightening (along with their associated tasks i.e. hardness testing, UTT, targeting, CMM evaluation/disposition etc.) as defined on PCC Technique Cards, blueprints and other documentation.

NOTE:

The aim of this description is to recognize multi-skilled work which facilitates the flow of parts. Instead the multiple tasks are performed on the parts by a single employee. Each employee is expected to apply an average of 20 percent of their total hours worked, performing on one or more secondary functions in addition to a primary "core" function.

Examples:

• 1. If your primary "core function" is visual dimensional inspection, then the secondary function of straightening must be performed a minimum of 20% of the time.


• 2. If your primary "core function" is straightening, then the secondary function of visual dimensional inspection must be performed a minimum of 20% of the time.

PRINCIPAL ACCOUNTABILITIES

1. Visual / Dimensional Inspection

Objective: to visually and dimensionally inspect castings in accordance with customer specifications and to ensure that only necessary rework is performed.

Essential Job Functions

• A. Follows Quality Systems and Technique Card requirements.


• B. Fixtures some parts and leaves others freestanding.


• C. Visually inspects castings as required.


• D. Dimensionally inspects castings for conformance to blueprint and Technique Card specifications using templates, micrometers, fixtures, gauges, calipers, ultrasound, boroscope and other dimensional measuring devices.


• E. Checks casting hardness using Brinell, Rockwell and other instruments.


• F. Marks castings to identify area needing rework, mill rates, etc. in order to meet dimensional and visual specifications.


• G. Adjusts fixtures, gauges and precision measuring tools to calibrated standards.


• H. Interprets CMM reports and performs other visual / dimensional functions as required to move part through production process. Works from established rest points for targeting.

2. Straightening

Objective: to straighten castings to meet dimensional tolerances and customer specifications.

Essential Job Functions:

• A. Sets up castings on surface plates or fixtures.


• B. Evaluates the condition of parts using precision measuring tools, or CMM reports; determines the most effective method of straightening castings.


• C. Establishes datums to casting surfaces and fixtures on surface plates; straightens to a rotational tolerance.


• D. Straightens casting to the required configuration using a variety of tools and devices, including presses, straightening fixtures, profile templates, and power or manual tools.

3. Casting Repair and Analysis

• A. Make recommendations to resolve part non-conformity. May work in other disciplines to resolve quality issues.


• B. Performs other tasks as directed including blending of defect areas.


• C. Makes recommendation for part routing as required.

4. Documentation

• A. Completes and maintains a variety of records, logs and non-conformance reports and production reports as required.

5. Safety

Objective: to take responsibility for and demonstrate safe work practices.

• A. Adheres to plant and department safety rules.


• B. Safely operates all equipment and tools.


• C. Identifies and reports safety problems.

6. Performs other duties as assigned.

EQUIPMENT, VEHICLES, TOOLS AND/OR MACHINERY USED:

• 1. Hoist


• 2. Pallet jacks


• 3. Dimensional measuring tools (e.g. calipers, micrometers, gauges)


• 4. Templates


• 5. Basic hand tools (hammers, wrenches, etc.)


• 6. Fabricated blocks


• 7. Hand grinders


• 8. Porta-power (hydraulic ram)


• 9. Band saws


• 10. Light meter


• 11. Fixtures


• 12. Surface plates


• 13. Protective equipment/clothing


• 14. Profilometer


• 15. Straightening Presses

TRAINING

Training will be a combination of class work and on-the-job and in most cases accompanied with task specific training modules. It will be the employee's responsibility to progress through these tasks with performance and quality levels that comply with the requirements identified in the Step Progression Record.

QUALIFICATIONS

• 1. Current valid certification required in visual / dimensional inspection and UTT inspection. Some business operations may require rework analyst certification.


• 2. Previous training and/or experience in one or more of the following areas is preferred: straightening, targeting, grinding or CMM disposition.


• 3. Ability to perform mathematical calculations as required.


• 4. Ability to communicate effectively both verbally and in writing.


• 5. Ability to read, follow and interpret blueprints is required.


• 6. Ability to read and follow complex instructions on Technique Cards, Process Control Procedures and other technical specifications.


• 7. Ability to work independently and as a team member, and to give and receive instructions and training.


• 8. Physical ability to perform the essential job functions with or without reasonable accommodation.


• 9. Preference may be given to applicants who hold Rework Analyst Certification.

National Security and Export Controls:

This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To comply with those regulations, this position may require applicants to be U.S. Persons (i.e., U.S. citizens, U.S. lawful permanent residents, protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required export authorizations from the U.S. Department of State or the U.S. Department of Commerce.

About PCC

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability - not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

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