Diesel Aftertreatment Development Engineer

Jobtailor

Dearborn (MO)

On-site

USD 110,000 - 150,000

Full time

14 days+

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Job summary

Jobtailor is seeking a Senior Catalyst Research Engineer to design and execute flow reactor experiments, collect data with FTIR/MS/GC, and apply kinetics to interpret performance. You will develop 1D catalyst/monolith models and contribute to durability studies, ensuring alignment with emissions standards.

The role requires 5+ years in catalysis, hands-on flow reactor experience, and collaboration across modeling, design, and quality teams to drive robust, scalable catalyst solutions for

Qualifications

Bachelor's or Master's degree in Chemical Engineering, Materials Science, Chemistry or related field.
Minimum of 5 years of relevant industry or research experience in catalysis, emissions control, or related fields.
Hands-on experience with flow reactor systems and gas analysis techniques (FTIR, MS, GC, or similar).
Solid understanding of heterogeneous catalysis, reaction kinetics, and mass transfer principles.

Responsibilities

Design, execute, and analyze bench-scale flow reactor experiments to generate catalyst performance data.
Operate and maintain flow reactor systems with FTIR for gas-phase quantification.
Develop 1D catalyst/monolith models and extract kinetic parameters.
Design catalyst aging protocols to evaluate durability under real-world conditions.
Coordinate catalyst characterization (BET, SEM, XRD, XRF, chemisorption) and relate aging to performance loss.
Collaborate with modeling, design, systems engineering, and quality teams to translate findings into design/calibration decisions.

Skills

Flow Reactor Operations

Catalyst Characterization

Heterogeneous Catalysis

Kinetic Parameter Extraction

1D Catalyst Modeling

Catalyst Aging Protocols

Gas Analysis Techniques

Technical Communication

Cross-functional Collaboration

Education

Chemical Engineering degree

Materials Science degree

Chemistry degree

Tools

GTDS

8D Problem-Solving

Analytical Instrumentation

Job description

Design, execute, and analyze bench-scale flow reactor experiments on small wash coated monolithic core samples (DOC, SCR, ASC, DPF) to generate high-quality catalyst performance data.
Operate and maintain flow reactor systems coupled with analytical instrumentation such as FTIR for gas-phase species quantification and reaction analysis.
Apply fundamental catalyst kinetics and mass transfer principles to interpret reactor data and identify kinetic- vs. diffusion-limited performance regimes.
Generate and structure experimental data to support kinetic parameter extraction and development of 1D catalyst/monolith performance models; experience developing 1D models independently is a strong plus.
Design and execute catalyst aging protocols (thermal, hydrothermal, chemical/poisoning) to evaluate durability and robustness under real-world conditions.
Perform or coordinate chemical/physical characterization of fresh and aged catalyst samples, including BET, SEM, Chemisorption, XRF, and XRD, to identify aging mechanisms and correlate with performance loss.
Apply Global Technology Development System (GTDS) methodology and structured problem-solving tools, including FMEA (Failure Mode and Effects Analysis) and 8D, to proactively identify catalyst failure modes and resolve technical issues.
Support DVP&R (Design Verification Plan and Report) development to ensure testing aligns with durability and performance requirements.
Facilitate technical dialogue and collaborative problem-solving with catalyst and substrate suppliers, including reviewing formulation/design changes, discussing performance and durability data, and driving joint resolution of technical issues.
Collaborate cross-functionally with modeling, catalyst design, systems engineering, and quality teams to translate experimental findings into actionable design and calibration decisions.
Deep understanding of global emissions regulatory requirements as they relate to catalyst performance and durability targets.
Document methodologies, results, and conclusions in technical reports and present findings to cross-functional and leadership audiences.
Stay abreast of emerging catalyst materials, characterization techniques, and modeling approaches to maintain Ford's leadership in clean propulsion systems.

Requirements

Bachelor's or Master's degree in Chemical Engineering, Materials Science, Chemistry, or a related field.
Minimum of 5 years of relevant industry or research experience in catalysis, emissions control, or related technical fields.
Hands-on experience with flow reactor systems and gas analysis techniques (FTIR, MS, GC, or similar).
Solid understanding of heterogeneous catalysis, reaction kinetics, and mass transfer principles.
Experience with catalyst characterization techniques (BET, SEM, XRD, XRF, chemisorption).
Working knowledge of structured problem-solving and quality methodologies (FMEA, 8D, or equivalent root-cause analysis tools).
Demonstrated ability to effectively communicate and facilitate technical discussions with external catalyst and substrate suppliers.

Core Competencies

Demonstrates expertise in catalyst performance analysis, including the design and execution of flow reactor experiments and the application of kinetic and mass transfer principles. Proficient in catalyst characterization techniques and structured problem-solving methodologies to ensure compliance with emissions regulatory requirements.

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