Die Cast Remelt & Machine Operator - 2nd Shift

Twin City Die Castings, Inc.; Watertown, Northern (SD, KY); Hybrid; USD 38,000 - 48,000; Full time

Job summary

Twin City Die Castings, Inc. is seeking a Die Cast Remelt & Machine Operator to safely operate remelt furnaces and die-casting equipment in a fast-paced production setting.

This role balances remelting and metal handling with casting machine operations, requiring attention to process control, quality, and safety while producing cast parts to specification. Candidates should be comfortable around molten metal, follow all PPE and safety policies, and contribute to continuous improvement of

Qualifications

• Requires a high school diploma or GED and may require some vocational training or job-related course work.
• Manufacturing experience preferred.
• Ability to read and follow work instructions, process sheets, and safety procedures.
• Ability to use basic measuring instruments and complete production documentation.
• Ability to perform repetitive tasks throughout the shift.

Responsibilities

• Operate and monitor gas, oil, electric, or induction furnaces used to melt and refine metal prior to casting.
• Observe furnace operations and monitor temperature, fluidity, and metal condition to ensure compliance with process requirements.
• Regulate fuel, air, electrical current, and cooling systems to maintain proper furnace temperatures.
• Draw molten metal samples for analysis and assist with alloy adjustments as required.
• Remove impurities from molten metal using approved methods and equipment.
• Transfer, drain, or pour molten metal using ladles, hoists, pumps, or other material handling equipment.
• Operate controls to move or discharge molten metal from furnaces safely and efficiently.
• Inspect furnaces and associated equipment for wear, damage, or operational concerns and report issues promptly.
• Follow all safety procedures associated with molten metal handling and furnace operation.
• Set up, operate, and monitor die casting machines according to approved process specifications.
• Start machine cycles and perform manual casting operations as required.
• Position inserts, spray dies, and prepare equipment for production runs.
• Remove castings from dies and perform trimming, de-flashing, and other secondary operations.
• Visually inspect castings and perform dimensional checks using measuring instruments to ensure product quality.
• Monitor machine performance and notify supervision of process deviations or equipment malfunctions.
• Package and transfer finished product according to work instructions.
• Accurately record production, quality, and process information.
• Maintain a clean, organized, and safe work environment.
• Follow all environmental, health, safety, and quality policies and procedures.
• Wear required personal protective equipment (PPE) at all times.
• Support production needs through cross-training and departmental flexibility.
• Perform other duties as assigned.

Education

High school diploma or GED

Job description

Description

The Die Cast Remelt & Machine Operator is responsible for safely operating remelt furnaces and handling molten metal to support production requirements while also operating die casting equipment and performing casting-related tasks. This position spends approximately 50% of its time performing remelting and metal handling functions and 50% performing casting machine operations. The successful candidate must be comfortable working around molten metal, operating industrial equipment, maintaining process controls, and producing quality cast products in a fast-paced manufacturing environment.

Remelting & Metal Handling Responsibilities

• Operate and monitor gas, oil, electric, or induction furnaces used to melt and refine metal prior to casting.
• Observe furnace operations and monitor temperature, fluidity, and metal condition to ensure compliance with process requirements.
• Regulate fuel, air, electrical current, and cooling systems to maintain proper furnace temperatures.
• Draw molten metal samples for analysis and assist with alloy adjustments as required.
• Remove impurities from molten metal using approved methods and equipment.
• Transfer, drain, or pour molten metal using ladles, hoists, pumps, or other material handling equipment.
• Operate controls to move or discharge molten metal from furnaces safely and efficiently.
• Inspect furnaces and associated equipment for wear, damage, or operational concerns and report issues promptly.
• Follow all safety procedures associated with molten metal handling and furnace operation.

Casting Operations Responsibilities

• Set up, operate, and monitor die casting machines according to approved process specifications.
• Start machine cycles and perform manual casting operations as required.
• Position inserts, spray dies, and prepare equipment for production runs.
• Remove castings from dies and perform trimming, de-flashing, and other secondary operations.
• Visually inspect castings and perform dimensional checks using measuring instruments to ensure product quality.
• Monitor machine performance and notify supervision of process deviations or equipment malfunctions.
• Package and transfer finished product according to work instructions.
• Accurately record production, quality, and process information.

General Responsibilities

• Maintain a clean, organized, and safe work environment.
• Follow all environmental, health, safety, and quality policies and procedures.
• Wear required personal protective equipment (PPE) at all times.
• Support production needs through cross-training and departmental flexibility.
• Perform other duties as assigned.

Requirements

Physical Demands

Frequency: Continuous 67-100%, Frequent 34-66%, Occasional 1-33%

STRENGTH

• No lifting and carrying of 50 lbs.
• Occasional lifting and carrying of 21 to 49 pounds
• Continuous lifting and carrying of 1 to 20 pounds
• Continuous standing
• Frequent sitting
• Frequent walking
• Continuous pull and pushing

MOTION

• Continuous twisting and bending
• Continuous reach(overhead and out-stretched)
• Continuous kneeling, climbing, crawling, bending, and stooping

REPETITION

• Continuous repetitive motion
• Continuous use of vibratory tools
• Continuous grip, torque, and fine manipulation
• Continuous handling/grasping

OTHER

• Continuous exposure to hot and cold temperature extremes
• Functional vision
• Ability to discern colors
• PPE Required
• No Driving
• Continuous Talking
• Continuous Hearing

For the purpose of compliance with ADA and Workers Compensation reasonable accommodations may be made to enable individuals with disabilities to perform the essentials.

Work Environment

• While performing the duties of this job, the employee is continually exposed to moving mechanical parts; extreme heat and vibration.
• The employee is continually exposed to wet and/or humid conditions.
• The employee is continually exposed to fume or airborne particles.
• The noise level in the work environment is continually very loud.

Education and Experience

• Requires a high school diploma or GED and may require some vocational training or job-related course work
• Manufacturing experience preferred
• Ability to work safely around high-temperature equipment
• Ability to read and follow work instructions, process sheets, and safety procedures
• Ability to use basic measuring instruments and complete production documentation
• Ability to perform repetitive tasks throughout the shift