Development Engineer

Federal Foam Technologies, Inc.; New Richmond (WI); On-site; USD 70,000 - 110,000; Full time

Benefits offered by this job

Competitive compensation

401(k) plan

Job summary

Federal Foam Technologies, Inc. in New Richmond, Wisconsin is seeking a Development Engineer to act as a liaison between FFT and customers to develop solutions for parts and projects by selecting materials and manufacturing methods.

You will prototype parts, test methods, and adjust designs with sales and technical staff to ensure cost-effective manufacturing. You will analyze drawings, prepare prototypes and cost estimates, and coordinate production machinery usage for development projects.

Qualifications

• Bachelor's degree in engineering or related technical area; or an AA with two years related experience.
• Ability to read and interpret technical documents and customer specifications.
• Experience with CAM programming, AutoCAD, CREO, and ERP software is required.

Responsibilities

• Meets with current and prospective customers to facilitate business opportunities.
• Analyze blueprints and specifications to determine feasibility of proposals.
• Prepare cost estimates for prototypes and parts.
• Oversee and participate in Engineering Job Orders creation and execution.
• Coordinate production machinery usage for development projects with planning staff.
• Develop and manufacture prototype parts and processes and implement into production as needed.
• Provide technical information and training on manufacturing processes and materials.
• Participate in acoustical development projects and measure sound using various methods.
• Evaluate findings to develop new concepts, products or processes; apply findings to new uses.
• Consult with suppliers on specifications, costs, and quality standards.

Skills

Blueprint reading

Analytical thinking

Communication

Physical ability 50 lbs

Driver's license

Education

Bachelor's degree in engineering

Associate's degree or equivalent

Tools

CAM programming

AutoCAD

CREO

ERP software

Job description

Federal Foam Technologies, an industry leader in custom fabrication of flexible cellular and plastic materials, is looking for a Development Engineer to join our team in New Richmond, Wisconsin.

Job Summary

This position will act as a liaison between FFT and our customers to develop solutions for customer presented parts, projects, processes and challenges by selecting and/or developing the appropriate materials and manufacturing methods. This includes developing and testing prototype parts and the methods necessary to manufacture these items. Work with customer sales and technical staff to adjusted product/part designs to accommodate FFT manufacturing processes and cost-effective solutions.

Job Responsibilities

• Meets and consults with current and prospective customers to facilitate and maintain business opportunities.
• Analyzes blueprints, specifications, and other documentation to determine feasibility of product proposals.
• Prepares cost estimates for prototypes and form/trim parts.
• Oversees and participates in the creation and execution of Engineering Job Orders.
• Coordinates production machinery usage for development projects with manufacturing department planners and supervisors.
• Coordinates and participates in the development and manufacture of sample/prototype parts/processes and tooling manufactured in-house. This includes implementation of said parts/processes and tools into production as needed.
• Provides technical information and training concerning manufacturing or processing techniques, materials, properties, and process advantages and limitations.
• Participates in acoustical development projects, including measurement of sound via various methods.
• Evaluates findings to develop new concepts, products, equipment, or processes, or to develop applications of findings to new uses.
• Confers with supplier representatives regarding specifications, costs, quality standards, and similar issues relating to materials, tooling, and equipment.
• Sources materials appropriate for new applications and possible substitution for existing materials.
• Prepares specification sheets designating parts and material acceptable for specific uses.
• Creates and modifies purchased parts in ERP software.
• Helps establish production standards for new materials, processes, and/or parts.
• Analyzes data and reports to determine if design meets functional and performance specifications.
• Prepares or directs preparation of machine/part programs using CAD/CAM or other software packages.
• Reviews and verifies project documents for completeness, format, and compliance with contract requirements.
• Participates in the development, implementation, and management of development activities at FFT.

Job Qualifications

• Bachelor’s degree (B.A.) in engineering or related technical area from four-year College or University; or Associate’s degree (A.A.) or equivalent from two-year college or technical school and two years related experience and/or training; or equivalent combination of education and experience.
• Read, analyze, and interpret common scientific and technical journals, financial reports, and legal documents. Experience in responding to common inquiries or complaints from customers, regulatory agencies, or members of the business community.
• Ability to effectively present information to individuals at all levels within the FFT organization, to supplier representatives, and to customer groups.
• Knowledge in mathematical concepts such as fundamentals of plane and solid geometry and trigonometry. Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations.
• Ability to define problems, collect data, establish facts, and draw valid conclusions. Demonstrates the ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.
• Experience with Microsoft Office programs and have good working knowledge of ERP/manufacturing software. Strong knowledge of CAM programming, AutoCAD, CREO, and/or other similar design/drafting packages required.
• Demonstrated ability to read and comprehend blueprints. The ability to interpret design sketches and concepts is required.
• Working knowledge of inspection and measurement techniques required. Mechanical design, woodworking, metal fabrication, and machining experience required. Process analysis and electrical/electronics experience preferred but not required.
• Must be able to occasionally lift and/or move up to 50 pounds.
• Qualified applicant must hold a valid driver’s license.

FFT is known for our business integrity, high quality standards and forward thinking while meeting or exceeding our customer's expectations. We offer a competitive comp/ benefit package including a matching 401k plan.

We promote a drug-free environment and are committed to diversity in the workplace.
EOE M/F/D/V