Design Release Engineer - Upperbody

Segula Technologies; Auburn Hills (MI); On-site; USD 90,000 - 130,000; Full time

Job summary

SEGULA Technologies is hiring a Design and Release Engineer (DRE) for BIW Upperbody engineering in the United States. The role focuses on engineering, design, development, timing, and production release of BIW upperbody structural systems and components.

The candidate will lead CAD concepts, manage milestones and releases, collaborate with CAE, Safety, NVH, and Powertrain teams, and drive quality improvements while reducing weight and cost. 5+ years in BIW design is required.

Qualifications

• Bachelor’s or Master’s degree in Mechanical or Automotive Engineering.
• 5+ years of BIW design, sheet metal forming, stamping, and assembly experience.
• Proficiency in CATIA V5 or UG NX and PLM environments (Teamcenter, ENOVIA).
• Knowledge of GD&T, DPA standards, and release processes.

Responsibilities

• Design & Concept Feasibility: Lead CAD concepts for upperbody structural components.
• Program Milestones & Release: Manage components through CAD milestones and system releases.
• Cross-Functional Integration: Collaborate with CAE, Safety, NVH, Powertrain, and Interior teams.
• Quality & Performance: Maintain SOPs, DFMEAs, and DVP&Rs; drive cost reduction and weight optimization.

Skills

BIW design

Sheet metal forming

CAD proficiency

Cross-functional collaboration

DFMEA/DPQA knowledge

Education

Bachelor’s or Master’s in Mechanical or Automotive Engineering

Tools

CATIA V5

UG NX

Teamcenter

ENOVIA

GD&T

Job description

The Design and Release Engineer (DRE) – BIW Upperbody Engineer is responsible for the engineering, design, development, timing, and production release of Body-in-White (BIW) upperbody structural systems and components.

Key Responsibilities

• Design & Concept Feasibility: Lead CAD concepts and solutions for upperbody structural components (e.g., pillars, roof structures, body side inner/outer, rails). Support early feasibility development and template applications aligned with Product Design Office (PDO) themes.
• Program Milestones & Release: Manage upperbody components and assemblies through program CAD milestones and system requirement releases. Ensure designs align with manufacturing feasibility, assembly sequence, and body shop joining strategies (e.g., spot welding, MIG welding).
• Cross-Functional Integration: Collaborate with CAE, Safety, NVH, Powertrain, and Interior teams to ensure structural integrity, crash performance, and proper component clearance.
• Quality & Performance: Maintain engineering Standard Operating Procedures (SOPs), DFMEAs, and DVP&Rs. Drive continuous efficiency through cost reduction, weight optimization, and quality improvement initiatives.

Engineering Degree:

Bachelor’s or Master’s in Mechanical or Automotive Engineering.

Technical Experience:

5+ years experience in BIW design, sheet metal forming, stamping, and assembly processes.

CAD & Systems Expertise:

Proficiency in CATIA V5/UG NX and PLM environments (Teamcenter, ENOVIA). Knowledge of GD&T, DPA standards, and release processes.

SEGULA Technologies is a global engineering group, boosting the competitiveness of all major industrial sectors: automotive, aerospace, energy, rail, naval, life sciences, and telecoms. With a presence in more than 30 countries and 140 locations worldwide, the Group prioritizes close relationships with its clients, driven by the expertise of its 15,000 employees. As a leading engineering player putting innovation at the heart of its strategy, SEGULA Technologies manages large-scale projects, ranging from initial studies to industrialization and production. SEGULA TECHNOLOGIES is dedicated to gender balance and diversity, recognizing and recruiting talent of all backgrounds.