Crashworthiness CAE Engineer: Occupant Safety in Vehicles

General Motors; Warren (MI); Hybrid; USD 90,000 - 150,000; Full time

Job summary

General Motors in Michigan seeks a Crashworthiness Engineer to lead occupant performance integration for frontal or side impact. You will drive CAE simulations, provide technical direction, and collaborate across functions to meet safety targets.

The role requires a Bachelor's in engineering, 2+ years CAE experience, and knowledge of automotive development. Hybrid work model with cross‑functional teamwork and ongoing learning opportunities.

Qualifications

• Bachelor's Degree in engineering from an ABET-accredited university (Mechanical, Biomechanics, Aero, Civil, Materials, Applied Physics).
• 2+ years of demonstrated proficiency with CAE or related engineering experience (DRE, validation, lab).
• Knowledge of engineering theory and application in automotive development.
• Willingness to learn new skills and adapt expeditiously.
• Demonstrated ability to work independently and with others.
• High level of analytical ability to solve challenging problems and to integrate complex systems.
• Knowledge of statistical and optimization tools and techniques.
• High level of interpersonal skills to work effectively with others.
• Excellent verbal and written communication skills.

Responsibilities

• Understand and apply GM Safety CAE standard work procedures for delivering quality models and simulation results.
• Perform CAE simulations to evaluate occupant performance for frontal and side load cases using LS-DYNA.
• Lead vehicle design decisions based on CAE results and Vehicle Technical Specifications while balancing safety and performance.
• Collaborate with engineering functions, program teams, suppliers, manufacturing, and others to implement design changes.
• Use advanced CAE tools and methods (Variation Study/DOE/DFSS/MDO) to optimize performance.
• Plan, prepare, execute and analyze post-test results at the Vehicle Proving Grounds and compare CAE to test results.
• Work with global teams in a collaborative environment and present performance status in forums.
• Demonstrate GM Core Values and Behaviors.

Skills

CAE software

LS-DYNA

Analytical thinking

Communication skills

Independent work

Education

ABET-accredited engineering degree

Master’s or PhD in Engineering

Tools

Unigraphics

TeamCenter

VisMockup

PRIMER

METAPOST

ANSA

HYPERWORKS

Job description

General Motors in Michigan seeks a Crashworthiness Engineer to lead occupant performance integration for frontal or side impact. You will drive CAE simulations, provide technical direction, and collaborate across functions to meet safety targets.

The role requires a Bachelor's in engineering, 2+ years CAE experience, and knowledge of automotive development. Hybrid work model with cross‑functional teamwork and ongoing learning opportunities.