Controls Technician, Maintenance

Datwyler; Town of Middletown (NY); On-site; USD 60,000 - 75,000; Full time

Job summary

A global high-tech components company is seeking a Controls Technician in Middletown, NY. The role involves maintaining, troubleshooting, and repairing manufacturing equipment in an ISO-certified environment. A strong background in industrial automation and control systems is crucial. Candidates should have an associate degree in Electro-Mechanical Technology or similar, with relevant hands-on experience. This position offers opportunities for career growth and professional development within a diverse and dynamic workplace.

Qualifications

• Must have experience installing, troubleshooting, and repairing industrial automation systems.
• Strong knowledge of PLCs, HMI systems, and automation hardware is required.
• Hands-on troubleshooting experience with electrical and mechanical systems.

Responsibilities

• Maintain and repair manufacturing equipment and automation systems.
• Execute preventive and predictive maintenance programs.
• Support production by ensuring equipment reliability.

Skills

PLC knowledge

Industrial automation troubleshooting

Electrical schematic interpretation

Hands-on troubleshooting

Use of diagnostic tools

Education

Associate degree in Electro-Mechanical Technology

Tools

Multimeters

Signal generators

Job description

In billions of syringes and in every second car worldwide, Datwyler components make an important contribution to the safety of patients and drivers. The high‑tech company focuses on high‑quality, system‑critical elastomer components and holds leading positions in attractive global markets such as healthcare, mobility, connectivity, general industry and food & beverage. With over 25 production sites on four continents, sales in more than 100 countries and over 8,000 employees, the company, headquartered in Switzerland, generates annual sales of more than CHF 1,000 million.

Our employees are the heart of Datwyler – we treat each other with respect, trust and appreciation. We have strong roots and values that have been well established in our 100‑year corporate history. Become part of our great team as a...

Position Summary

The Controls Technician is responsible for maintaining, troubleshooting, repairing, calibrating, and improving manufacturing equipment and automation systems used in an ISO‑certified pharmaceutical rubber manufacturing environment. This role supports production by ensuring equipment reliability, validated operating conditions, and compliance with Good Manufacturing Practices (GMP), safety standards, and internal quality systems.

Primary responsibilities include execution of preventive and predictive maintenance programs, support of process equipment controls and instrumentation, and continuous improvement initiatives to ensure operational efficiency and product quality. The technician must maintain a high level of technical competency while adhering to strict documentation and regulatory requirements.

Essential Functions

Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions.

1. Maintenance & Equipment Reliability

• Performs preventive, predictive, and corrective maintenance on electro‑mechanical production equipment and facility systems.
• Executes maintenance activities in accordance with approved maintenance plans and validated equipment requirements.
• Troubleshoots electrical, mechanical, pneumatic, hydraulic, and automation systems to minimize downtime.
• Supports calibration and verification of instrumentation including pressure, temperature, and process control devices.
• Maintains servo drives, VFDs, motors, sensors, and control hardware.

2. Production Support & Troubleshooting

• Works collaboratively with engineering and operations teams to maintain equipment within validated process parameters.
• Diagnoses control system issues and coordinates with remote programming or automation support when required.
• Executes and documents work orders within SAP or other CMMS systems.

3. Compliance, Documentation & Quality Systems

• Performs work in compliance with ISO standards, GMP requirements, and company SOPs.
• Maintains accurate maintenance records, calibration documentation, and change control records.
• Ensures all work supports audit readiness and regulatory compliance.
• Monitors equipment performance and recommends improvements to enhance reliability and efficiency.
• Participates in root cause analysis and corrective/preventive action (CAPA) activities.
• Assists with development and improvement of maintenance procedures and standards.
• Monitors critical spare parts inventory and coordinates with maintenance leadership to maintain availability within budget.
• Oversees and supports contractor activities when assigned.

Other Duties Assigned

• Monitors equipment performance to ensure compliance with validated operating ranges.
• Leads or participates in structured problem‑solving and root cause investigations.
• Maintains preventive maintenance schedules to minimize downtime.
• Adheres to all safety standards including LOTO procedures and PPE requirements.
• Demonstrates professionalism, teamwork, and strong communication within a cross‑functional environment.
• Maintains a good attendance record and flexibility to support shift work in a 24/7 manufacturing environment.

Qualifications & Technical Requirements

Required

• Associate degree in Electro‑Mechanical Technology, Mechatronics, Industrial Maintenance, or related field; or equivalent combination of education and experience.
• Experience installing, troubleshooting, and repairing industrial automation and control systems.
• Strong knowledge of PLCs, HMI systems, industrial sensors, and automation hardware.
• Experience with low‑voltage controls, variable frequency drives (VFDs), servo drives, and temperature/pressure control systems.
• Ability to read and interpret electrical schematics, wiring diagrams, and P&IDs.
• Hands‑on electrical and mechanical troubleshooting experience.
• Proficiency using diagnostic tools such as multimeters, signal generators, and calibration equipment.
• Basic understanding of industrial networking concepts related to automation systems.
• Experience working with 110VAC – 480VAC power distribution systems.

Preferred

• Valid Electrical License (Journeyman Electrician, Industrial Electrician, or equivalent state‑recognized certification) strongly preferred.
• Experience in pharmaceutical, medical device, rubber molding, or other regulated manufacturing environments.
• Knowledge of ISO standards and Good Manufacturing Practices (GMP).
• Familiarity with Siemens automation hardware and software.
• Experience with calibration tools and process instrumentation.
• Certified Control Systems Technician (CCST) certification or equivalent.

Be yourself at Datwyler

We are convinced that people make the difference. At Datwyler, you will experience diversity and a wide range of career opportunities that only an international company can provide. Together, we are increasing our agility, accelerating digitalization and fostering sustainability. For motivated and talented employees, we offer interesting development opportunities with training and assignments in a global environment. With us, you can contribute with all of your creativity and all your ideas.