Controls Technician

Dairy Farmers of America; Springfield (OH); On-site; USD 50,000 - 68,000; Full time

Job summary

Dairy Farmers of America is seeking a skilled Maintenance Technician to install, monitor, calibrate, and maintain control systems for automated plant equipment. You will troubleshoot issues, perform preventive maintenance, and assist operators with technical development.

This on-site role requires strong electrical/mechanical knowledge and PLC/SCADA proficiency. Responsibilities include wiring layouts, component replacements, instrument calibration, and collaboration with contractors and other

Qualifications

• High school diploma or equivalent.
• Trade/technical certification in electrical, industrial electronics, computer technology, or mechanical systems preferred.
• 2–4 years of directly relatable experience, preferably in a manufacturing environment.
• Experience in maintenance trades including electrical and mechanical troubleshooting, AC/DC drive systems, pneumatics, hydraulics, welding, machining and fabrication.
• Training or experience in PLC programming and troubleshooting, VFD programming and troubleshooting, servo programming and troubleshooting, controls systems troubleshooting, network diagnostics troubleshooting, electrical code knowledge, HMI programming and troubleshooting, PC/laptop/Servers and software programs, electrical distribution troubleshooting, ACAD or job-specific software.
• Certification and/or License may be required during course of employment.

Responsibilities

• Modify, troubleshoot, diagnose, and repair equipment using software to verify controls are within set parameters.
• Lay out circuits and install electrical wiring systems to handle required loads.
• Perform calibrations on electrical/electronic equipment and record results.
• Install and hook-up production equipment with proper power distribution.
• Perform preventative/predictive maintenance and replace defective parts.
• Check building equipment like sprinkler systems, pumps and compressors.
• Navigate, load, modify, and troubleshoot PLC code, HMIs, and SCADA systems.
• Assist outside contractors on on-site projects.
• Train operators and peers in maintenance techniques and problem-solving.
• Participate in task meetings to improve efficiency.
• Maintain communication with other departments about issues affecting production.
• Stay up to date on new products, equipment, technology and techniques.
• Follow GMP and regulatory requirements.

Skills

Electrical troubleshooting

Mechanical troubleshooting

Equipment maintenance

PLC programming

VFD programming

HMI programming

Reading schematics

Team collaboration

Clear communication

English literacy

Education

High school diploma or equivalent

Trade/technical certification in electrical/industrial electronics

2–4 years related manufacturing experience

Tools

RSView

Wonderware

PanelView

SCADA software

Job description

General Purpose

Install, monitor, calibrate, and maintain the control systems of automated equipment using software to verify that the controls are within set parameters. Troubleshoot issues and perform necessary maintenance and repair services. Work with the maintenance team to aid in their technical development. Work with a limited degree of supervision, with oversight focused on complex and/or new assignments. Act as an informal resource for colleagues with less experience.

Job Duties and Responsibilities

• Use a PC along with software programs to modify, troubleshoot, diagnose, and repair equipment breakdowns involving mechanical, electrical, electronic, hydraulic, and pneumatic components
• Lay out circuits and install electrical wiring systems to handle required loads for various parts of the plant. Run lines, make connections, install proper safety devices, and provide for necessary outlets and switches
• Perform calibrations on electrical, electronic equipment and instruments according to technical manuals and written instructions. Record results
• Install and hook-up production equipment, exercising care as to size of motors, voltage requirements, and balance circuits for proper power distribution
• Perform preventative / predictive maintenance and rebuild and replace defective parts and component units such as motors, gear boxes, clutches, bearings and electrical components as needed. Reassemble and make final equipment adjustments
• Perform regular checks on all building equipment such as sprinkler systems, pumps, boilers, air compressors, air conditioners, and power systems as required
• Complete simple fabrication of machine parts as required, and requisition repair parts as needed
• Navigate, load, modify, and troubleshoot PLC code, Human-Machine Interfaces (HMIs), and SCADA (Supervisory Control and Data Acquisition) systems
• Assist outside contractors on on-site projects
• Demonstrate a cooperative effort to train and assist operators and peers in all aspects of equipment maintenance and operation, problem identification, and problem-solving
• Participate in task meetings; suggest changes in work tasks and use of equipment to increase efficiencies
• Maintain communication with other departments, management, and employees and notify them of any problems and/or concerns that may restrict the efficiency of production
• Stay up to date on new products, equipment, technology and techniques
• Maintain safe working conditions for employees and compliance with all state and federal regulations regarding health and safety issues
• Follow all DFA good manufacturing practices (GMP) and work in a manner consistent with all corporate regulatory, food safety, quality, and sanitation requirements
• The requirements herein are intended to describe the general nature and level of work performed by employee, but is not a complete list of responsibilities, duties, and skills required. Other duties may be assigned as required

Education and Experience

• High school diploma or equivalent
• Graduation from trade or technical school or technical school certification(s) preferred in areas such as electrical, industrial electronics, computer technology, or mechanical systems
• 2 to 4 years of directly relatable experience, preferably in a manufacturing environment
• Experience in maintenance trades including electrical and mechanical troubleshooting, AC/DC drive systems, pneumatics, hydraulics, welding, machining and fabrication
• Experience required in using multi-meters, circuit testers, and other test equipment along with power tools, micrometers, calipers, measuring tools, and other hand tools
• Training or experience in the following areas, as appropriate for the job:
  • PLC programming and troubleshooting
  • VFD programming and troubleshooting
  • Servo programming and troubleshooting
  • Controls systems troubleshooting
  • Network diagnostics troubleshooting (e.g., Ethernet, Control Net, Device Net)
  • Electrical code knowledge
  • HMI programming and troubleshooting (e.g., RSView, Wonderware, PanelView)
  • PC/laptop/Servers and software programs
  • Electrical distribution troubleshooting
  • ACAD or job-specific software
• Certification and/or License - may be required during course of employment

Knowledge, Skills, and Abilities

• Knowledge of charts, tables, drawings, specifications, schedules, wiring diagrams
• Strong mathematical skills
• Able to interpret simple to complex blueprints and schematics
• Able to adapt to emerging technologies
• Able to inspect equipment, recognize potential problems, and take appropriate corrective action to prevent component failures or equipment down time
• Able to perform maintenance activities/repairs independently and assist on more complicated repairs
• Able to perform minor to mid-sized projects from planning to installation
• Able to present options and ideas to current processes or procedures
• Able to adapt and manage to change effectively
• Able to perform task and duties without constant supervision
• Able to work effectively in a team environment
• Able to communicate clearly and effectively, both verbally and in writing
• Must be able to read, write and speak English