Controls Technician

Woodbridge Chattanooga Formed Plastics L.P.; Chattanooga (TN); On-site; USD 65,000 - 85,000; Full time

Benefits offered by this job

Competitive pay

401(k) with company match

Flexible hours

Employee assistance program

Upskilling & promotions

Job summary

Woodbridge Chattanooga Formed Plastics L.P. is seeking a Controls Technician to install, maintain, troubleshoot, and optimize instrumentation and control systems in a fast-paced manufacturing environment.

This role requires strong expertise in PLCs, robotics, and electrical systems to diagnose and resolve complex hardware and software issues and to ensure reliable plant operations. You will work with Beckhoff TwinCAT PLCs, Siemens PLCs, and FANUC robotics, performing programming, diagnostics,

Qualifications

• Associate degree or technical certification in Instrumentation, Electrical Engineering Technology, Mechatronics, or related field.
• Hands-on Beckhoff TwinCAT PLC programming experience.
• Experience troubleshooting Siemens and Beckhoff PLC systems (hardware and software).
• FANUC training (Teach Pendant) or equivalent.
• Strong FANUC robot operation, programming, and fault diagnostics.
• Ability to read P&ID diagrams and hydraulic/pneumatic drawings.
• Knowledge of electrical safety standards and best practices.
• Experience with inventory management systems for maintenance parts.

Responsibilities

• Install, calibrate, and maintain instrumentation and control systems.
• Troubleshoot PLC systems, including Beckhoff TwinCAT and Siemens PLCs, at hardware and software levels.
• Perform PLC programming, modifications, and diagnostics using TwinCAT or equivalent platforms.
• Execute PLC login, system monitoring, and fault diagnostics to minimize downtime.
• Diagnose and resolve electrical, instrumentation, and automation issues using advanced troubleshooting techniques.
• Interpret and work from electrical blueprints, P&ID diagrams, and hydraulic/pneumatic schematics.
• Support robotics systems, including FANUC robots, with teach pendant programming and fault code analysis.
• Perform robot programming and operation using FANUC Handling Tool software.
• Identify root causes of failures and implement corrective and preventive actions.
• Maintain and manage spare parts inventory for instrumentation and controls systems.
• Ensure compliance with electrical safety standards and company policies.
• Collaborate with engineering and production teams to improve system performance and reliability.

Skills

Beckhoff TwinCAT PLC programming

Siemens PLCs

FANUC robot programming

Instrumentation troubleshooting

Reading P&ID diagrams

Education

Associate degree or technical certification in Instrumentation, Electrical Engineering Technology, Mechatronics, or related field

Job description

Career Opportunities: Controls Technician (4128)

Legal Entity: Woodbridge Chattanooga Formed Plastics L.P.

Requisition ID: 4128

About Woodbridge

We are innovators using advanced technology to manufacture next generation products. We are pioneers in foam technology science and provide our products to customers in multiple industries. We are a global team of over 7,000 teammates strong who are laser focused on quality, collaboration, and a commitment to sustainability. We are proud to give back to the communities in which we live and work through our Woodbridge Cares programs that serves communities around the world through volunteerism and philanthropy. We are a people centric organization that has been awarded numerous recognitions for our commitment to manufacturing excellence and innovation.

Woodbridge Culture

Woodbridge takes immense pride in its robust corporate (think people first, innovation, lets get to it, manufacturing focused) culture, which serves our customers, Teammates, and the world. We're thrilled to share that in 2024, Woodbridge has been awarded Deloitte’s Best Managed designation for eight consecutive years. This accolade is not just an award; it’s a testament to our unwavering commitment to excellence and innovation, inspiring you to be a part of our journey!

What's in it for you?

• Competitive Compensation & Benefits Plan
• Defined Contribution Plan with additional company match – Automatic company contribution to a top quartile retirement savings plan with more incentives to match
• Flexible Working Hours
• Employee Assistance Program with free access to health and wellness coaches
• Continuous Learning Culture – We believe in Upskilling & Internal Promotions!

Job Summary:

The ControlsTechnician is responsible for installing, maintaining, troubleshooting, and optimizing instrumentation and control systems in a high pace manufacturing environment. This role requires strong expertise in PLC systems, robotics, and electrical systems, along with the ability to diagnose and resolve complex hardware and software issues to ensure reliable plant operations.

Key Responsibilities:

• Install, calibrate, and maintain instrumentation and control systems, including sensors, transmitters, and automated equipment
• Troubleshoot and support PLC systems, including Beckhoff TwinCAT and Siemens PLCs, both at hardware and software levels
• Perform PLC programming, modifications, and diagnostics using TwinCAT or equivalent platforms
• Execute PLC login, system monitoring, and fault diagnostics to minimize downtime
• Diagnose and resolve electrical, instrumentation, and automation issues using advanced troubleshooting techniques
• Interpret and work from electrical blueprints, P&ID diagrams, and hydraulic/pneumatic schematics
• Support robotics systems, including FANUC robots, with teach pendant programming and fault code analysis
• Perform robot programming and operation using FANUC Handling Tool software
• Identify root causes of failures and implement corrective and preventive actions
• Maintain and manage spare parts inventory for instrumentation and controls systems
• Ensure compliance with electrical safety standards and company policies
• Collaborate with engineering and production teams to improve system performance and reliability

Required Qualifications:

• Associate degree or technical certification in Instrumentation, Electrical Engineering Technology, Mechatronics, or related field (or equivalent experience)
• Hands-on experience with Beckhoff TwinCAT PLC programming or similar PLC platforms
• Experience troubleshooting Siemens and/or Beckhoff PLC systems (hardware and software)
• Completion of FANUC training (Teach Pendant Programming) or equivalent experience
• Strong understanding of FANUC robot operation, programming, and fault diagnostics
• Ability to read and interpret:
• P&ID diagrams
• Hydraulic and pneumatic drawings
• Knowledge of electrical safety standards and best practices
• Experience with inventory management systems for maintenance parts

Preferred Skills:

• Advanced troubleshooting skills (“accelerated troubleshooting” / rapid fault isolation)
• Experience in high-speed automated manufacturing environments
• Familiarity with industrial communication protocols (EtherCAT, Profinet, etc.)
• Strong problem-solving and analytical skills
• Ability to work independently and in cross-functional teams
• Industrial/manufacturing setting with exposure to machinery, electrical systems, and robotics
• May require standing, walking, and working in confined spaces or at heights
• On-call or shift work may be required depending on operations

Woodbridge is committed to fostering a diverse workplace. We are an Equal Opportunity Employer and consider applicants without regard to race, colour, ancestry, creed, place of origin, sex, sexual orientation, age, marital status, family status, disability, or any other protected status. If you have any accommodation requirements, please let us know, and we will do our best to meet your needs in accordance with applicable local legislation.