Controls Systems Engineer – TNT Plant Commissioning and Operations

RPMGlobal; Henderson (KY); On-site; USD 110,000 - 140,000; Full time

Job summary

Dyno Nobel in Graham, Kentucky, seeks a Control Systems Engineer to lead commissioning and operations for a new TNT plant. You will design, commission, and optimize DCS, SIS, PLCs, and networks from FEED through startup, transitioning to long-term plant support.

The role requires 5+ years in industrial automation, IEC 61511 knowledge, and start-up experience. You will ensure safety, reliability, and cybersecurity, collaborating with a skilled team.

Qualifications

• Degree in Electrical, Control Systems, or Automation Engineering.
• 5+ years of experience supporting industrial automation and control systems.
• Experience with DCS, SIS, PLCs, HMI/SCADA, and industrial networks.
• Knowledge of IEC 61511 / functional safety principles.
• Commissioning and start-up experience preferred.
• Must be willing to undergo ATF background check for explosives.
• Positive attitude, team player.

Responsibilities

• Provide technical leadership for DCS, SIS, PLCs, and industrial networks from FEED through start-up.
• Lead and support FAT, SAT, commissioning, start-up, and control system validation.
• Ensure alignment with safety, reliability, and cybersecurity standards.
• Support lifecycle management of automation assets; optimize performance.
• Develop alarm management and operator interfaces; train operators.

Skills

Industrial automation experience

DCS/SIS/PLC/HMI knowledge

IEC 61511 knowledge

Commissioning/start-up experience

Team player / Positive attitude

Education

Degree in Electrical/Control/Automation Engineering

Tools

HMI/SCADA systems

Industrial networks

Job description

*This position is located in Graham, Kentucky*

Be Part of Something New!

Join us as we bring a brand-new TNT manufacturing plant to life! This is a unique opportunity to be part of the commissioning and startup of a new facility, work with new technology and equipment, and help shape the plant’s long-term success. Make an impact from day one and grow with the site for years to come.

Who We Are

Dyno Nobel is a global leader in commercial explosives, manufacturing and blasting technology, delivering innovative solutions to the mining, quarry, construction, and seismic industries. With a legacy of safety, performance, and technical excellence, Dyno Nobel is known for pushing the boundaries of what's possible in commercial explosives—helping customers optimize operations, improve productivity, and reduce environmental impact. Backed by a team of dedicated professionals and a commitment to continuous improvement, Dyno Nobel sets the standard for reliable and responsible blasting manufacturing and services worldwide.

What You’ll Do:

As a Control Systems Engineer Commissioning and Operations, you'll play a key role in designing, commissioning, and optimizing the automation systems for Dyno Nobel's new TNT manufacturing facility. You'll provide technical leadership for distributed control systems (DCS), safety instrumented systems (SIS), PLCs, and industrial networks from front-end engineering through start-up and into long-term plant operations. Following plant startup, you wil transition into the ongoing Controls Systems Engineer role responsible for the lifecycle, reliability, and continuous improvement of the facility's control systems. Other duties include:

• Provide technical leadership for process automation and industrial control systems, including DCS, SIS, PLCs, industrial networks, and Functional Safety requirements, ensuring safe, reliable, and compliant operation throughout the asset lifecycle.
• Assure control system architecture, design, and engineering deliverables from Front-End Engineering Design (FEED) through detailed design and implementation.
• Review and provide technical input on EPCM control philosophies, cause & effect diagrams, specifications, and control system documentation.
• Ensure alignment with Dyno Nobel standards, cybersecurity requirements, and applicable automation industry practices.
• Support Safety Instrumented System (SIS) design assurance, SIL determination, functional safety reviews, and validation activities in accordance with IEC 61511 principles.
• Provide technical support during installation activities, including instrument installation, loop checking, and system verification.
• Lead and support Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), commissioning, start-up, and control system validation activities for DCS, SIS, and PLC systems.
• Support troubleshooting, tuning, optimization, and upgrades of control systems to improve plant reliability and performance.
• Support development and optimization of alarm management strategies, operator interfaces, and control system training.
• Ensure control system readiness aligns with operational readiness (OR) milestones and successful transition into plant operations.
• Manage the lifecycle of automation assets, including DCS, PLCs, SIS, industrial networks, software, and control hardware.

What We’re Looking For:

• Degree in Electrical, Control Systems, or Automation Engineering
• 5+ years of experience supporting industrial automation and control systems in chemical manufacturing, petrochemical, refining, explosives, or other continuous process industries.
• Experience with Distributed Control Systems (DCS), Safety Instrumented Systems (SIS), PLCs, HMI/SCADA systems, and industrial communication networks.
• Knowledge of IEC 61511 / functional safety principles
• Working knowledge of IEC 61511, Functional Safety, SIL assessments, and Safety Instrumented Systems.
• Commissioning and start‑up experience preferred
• Must be willing to undergo and pass an ATF background check as required to be a possessor of explosives
• Positive attitude, friendly demeanor, and team player.

What We Offer:

• 3 weeks vacation + 12 paid holidays + PTO days
• Full health benefits including employer HSA contributions + dental plan with an orthodontic option, wellness coaching available
• Matching 401K
• A generous tuition reimbursement program
• Generous paid parental leave
• Friendly and supportive coworkers

Zero Harm for Everyone Everywhere

Value People – Respect, Recognize & Reward

Think Customer. Everyone. Every day

Treat the Business as our Own

Care for the Community & our Environment

Challenge & Improve the Status Quo

Deliver on our Promises

Dyno Nobel is an equal employment opportunity employer and will give all qualified applicants consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national or ethnic origin, age, disability status, protected veteran status, genetic information or any other characteristic protected by law.