Controls Systems Engineer - Sterling Industrial - Phoenix (Tempe), AZ Phoenix, AZ (+1 more locations)

Sterling Industrial, LLC; Phoenix (AZ); On-site; USD 120,000 - 180,000; Full time

Job summary

Sterling Industrial LLC, headquartered in Evansville, Indiana, is seeking a highly experienced Controls Systems Senior Engineer for our Phoenix, AZ project portfolio. The role focuses on instrumentation and controls for hydro power facilities, with coordination across EPC design, procurement, and construction teams.

The successful candidate will lead design reviews, interface with OEMs, and support commissioning and turnover of underground powerhouse and surface facilities, ensuring safety and

Qualifications

• Professional/Chartered Engineer preferred.
• Knowledge of CAD tools (e.g., AutoCAD) for design reviews.
• Broad knowledge of US government compliance standards.
• Strong control systems knowledge for pumped storage/hydropower projects.
• Excellent written and oral communication; able to liaise with diverse teams.

Responsibilities

• Review design for BOP systems and interface with Design Subcontractor.
• Develop control system design criteria, instrument lists, DCS diagrams and data sheets.
• Coordinate designs with Civil, Mechanical, Electrical, and Plant Design teams.
• Interface with OEMs for control system integration into powerhouse systems.
• Provide Construction & Commissioning support including RFIs and field change evaluations.
• Support construction sequencing and temporary power planning for underground works.
• Participate in testing, energization, and turnover sequencing; support operations readiness.

Skills

Chartered engineer

CAD/Design tools

US regulatory standards

Controls & instrumentation

Communication skills

Multi-disciplinary teamwork

Self-driven

Adaptability

EPC/Construction experience

Commissioning experience

Education

BS or MS in Electrical/Control Systems Engineering

Tools

AutoCAD

MS Word

Excel

Visio

Job description

Phoenix, AZ

ID: 1907-356

Full-Time/Regular

Come join the Traylorfamily! Sterling Industrial LLC., is currently looking for a Controls System Engineer

Work Location: Phoenix, AZ

Sterling Industrial, headquartered in Evansville, Indiana, was founded and incorporated in 1982. Our company began and grew from a need for swift, reliable service for utilities in southern Indiana. Meeting the needs of utilities through small emergencies, we found an increasing need to add pipefitters and millwrights to our operation, and from there our company continued to grow.

As a multi-craft union contractor, we provide civil, structural, mechanical, and electrical services for new construction and maintenance/retrofit projects. Our core markets include power generation, metals, pulp/paper, plastics, and chemical markets. We pride ourselves on being a full-service contractor attentive and responsive to the needs of our customers; providing a full range of services and solutions for construction and maintenance projects.

Our Core Values:

Safety. We are committed to providing a safe work environment. This is always our priority.

People. Our talented team is our greatest asset. We provide opportunity, reward performance, and support a positive andbalanced work environment.

Innovation. We have the ability to engineer creative solutions to overcome any obstacle.

Ethics. We are honest and ethical in all our business dealings.

Communication. We encourage open and honest communication throughout our organization.

Community. We add value to our industry and the communities in which we work.

Project Overview:

We are building high performing teams to deliver a complex EPC heavy civil project and looking for motivated, hands-on, collaborative innovators, doers, and problem solvers. The projects are hydro power generation with scopes including roadway development, significant structures including dams, spillways, tunnel waterways, inlet/outlet structures, hydromechanical equipment, mechanical and electrical systems, and site facilities and buildings. This is your opportunity to be part of history making projects.

Job Summary:

The Control Systems Senior Engineer is responsible for the engineering, coordination, and technical oversight of instrumentation and controls for the powerhouse and balance of plant systems. The role supports EPC execution through design development, interface management, constructability, and construction/commissioning support for a large hydropower facility comprising underground powerhouse, shafts, tunnels, intake/outlet works, and surface facilities, in accordance with customer requirements, applicable codes, and the project’s engineering procedures.

A key part of this role is collaboration with multiple stakeholders. The Control Systems Senior Engineer shall work with the team to establish regular meetings with design consultants and other external stakeholders as required and reporting cycles for managing, coordinating, and assuring the design.

Major Responsibilities:

• Review conceptual, preliminary, and detailed design for BOP systems
• This role will include working with the Design Subcontractor and discharging responsibilities as set out in the Management of Third-Party Engineering procedures.
• Develop and check control systems design criteria, instrument lists, DCS design, logic diagrams, control room layouts, specifications, data sheets, and material requisitions consistent with operational, reliability, and safety requirements.
• Coordinate control system designs with: Civil / Geotechnical, Mechanical, Electrical, Plant Design and Constructability
• Interface with OEMs (turbine generator supplier, auxiliary equipment vendors) for control system integration into powerhouse systems.
• Provide Construction & Commissioning Support during execution including response to RFIs, Field change evaluations etc.
• Support construction sequencing, installation constraints, and temporary power planning for underground works.
• Participate in testing, energization, and commissioning support, including review of test procedures, energization and turnover sequencing
• Support operations readiness and commissioning teams.
• Review and approve control system deliverables to ensure compliance with technical requirements, project specifications and design criteria, applicable ISA codes, IEEE and ASME standards
• Participate in design reviews, constructability reviews, safety in design workshops, and HAZID/HAZOP reviews, with focus on underground powerhouse risks.
• Coordinate and manage the review of Control System deliverables produced by design consultant, including schedules, reports, critical issues, risks and providing feedback to Engineering Manager.
• Chair discipline-specific meetings, recording actions.
• Represent the client in technical meetings and Value Engineering analysis.
• Provide guidance and ensure quality of design by independent engineering firms carrying out detailed design, including compliance with customer requirements, local design guidelines and codes, international codes and standards.
• Actively support constructability and execution in underground environments, and contribute directly to safe, reliable commissioning and turnover of the project.
• Apply safety in design principles appropriate for underground pumped storage facilities (fire, egress, electrical separation).

Education and Experience Requirements:

• University/College graduate with BS (or Master’s degree) in Electrical or Control Systems Engineering or equivalent from a recognized Institute is preferred, with an overall experience of 15 years.
• Minimum 5 years of progressive experience in control systems Construction for hydropower, pumped storage, or large power/infrastructure projects and demonstrated experience supporting powerhouse or BOP systems on at least one medium to large scale EPC project.

Required Knowledge and Skills:

• Professional/Chartered Engineer preferred.
• Knowledge of current computer applications for control systems construction, including appropriate knowledge of CAD e.g., AutoCAD, MS Word, Excel, & Visio for managing design reviews.
• Broad knowledge of US government compliance standards.
• Strong knowledge of controls and instrumentation for pumped storage / hydropower auxiliary and BOP systems.
• Able to communicate technical information in writing and orally; to interrelate effectively with individuals and teams and have presentation skills.
• Able to work within a multi-disciplinary, multi-cultural team and manage challenging multi-cultural relationships across a range of entities.
• Self-driven and able to plan and execute work without direct supervision from senior management and/or peers.
• Flexible and able to adapt to working in a demanding environment, including traveling and working remotely if / when required.
• Familiarity with EPC execution, engineering workflows, and document control systems.
• Experience supporting commissioning and handover to Owner operations.

Physical Demands

• Travel will be required to attend trainings, meetings and could be project / sitebased for extended periods of time.
• Ability to sit or stand for entire shift
• Occasionally required to stoop, bend, walk, crouch, and climb
• Ability to safely and successfully perform the essential job functions consistent with the ADA, FMLA, and other federals, state, and local standards, including meeting qualitative and/or quantitative productivity standards.
• Ability to maintain regular, punctual attendance
• Must be able to lift and carry up to 10 lbs.
• Must be able to talk, listen, and speak clearly
• Requires sedentary work that involves walking or standing, and keyboard operations

EEO Statement

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.