Controls Specialist

Zekelman Industries; Rochelle (IL); On-site; USD 52,000 - 55,000; Full time

Benefits offered by this job

Production incentive

401(k) with company match

Health, Dental, Vision insurance

Paid Time Off

Paid Holidays

Job summary

Zekelman Industries seeks a qualified Controls Specialist to join our Rochelle, IL team. You will maintain and troubleshoot tube mill production equipment, focusing on improving quality, uptime, rate, and yield in a dynamic manufacturing setting.

The role requires strong electrical and mechanical aptitude, and the ability to work independently with multiple priorities. Pay ranges from $38.00–$40.00 per hour plus a production incentive, with full-time onsite work.

Qualifications

• 5+ years of experience as a Maintenance Electrician in manufacturing or industrial settings.
• Strong knowledge of PLCs, especially Allen Bradley systems.
• Ability to troubleshoot and program VFDs and read electrical/mechanical prints.

Responsibilities

• Develops and maintains knowledge of process, equipment, controls, and storeroom areas.
• Maintains and troubleshoots equipment including PLCs, VFDs, sensors, and motors.
• Troubleshoots and programs VFDs for optimal operation.
• Performs routine and non-routine maintenance on electrical systems.
• Monitors and reports using CMMS systems.
• Reads electrical prints and uses multimeters for troubleshooting.
• Performs preventative maintenance on electrical systems.
• Interfaces with maintenance team and other personnel during repairs.

Skills

PLC knowledge

Allen Bradley

Electrical troubleshooting

Mechanical aptitude

Teamwork

Tools

Allen-Bradley

VFDs

CMMS

Job description

You may not know our name, but you know our products. What we make is part the places where we live, work and play – all day, everyday.

Zekelman is a family of companies — 100% domestic manufacturers — with a legacy dating back to 1877. We’re proud to be the largest independent steel pipe and tube manufacturer in North America and the leading innovator in multi-family housing development.

We believe in what we build and what we build, builds the world around us. Hospitals, hotels, schools, bridges, airports and more.

Come build a career you believe in.

About the Role

As a Controls Specialist at Wheatland Tube, located in Rochelle, IL, you will play a key role in maintaining and troubleshooting tube mill production equipment, maximizing quality, uptime, rate, and yield. This role is perfect for someone who has strong electrical and mechanical aptitude, enjoys problem-solving, and thrives in a dynamic manufacturing environment.

Pay: $38.00-40.00 + Production Incentive

What You’ll Do

• Develops and maintains a working knowledge of the process, equipment, controls, and storeroom areas.
• Maintains and troubleshoots all equipment, including PLCs, VFDs, sensors, and motors.
• Troubleshoots and programs VFDs to ensure optimal operation.
• Perform routine and non-routine maintenance tasks on electrical systems and equipment.
• Monitors, inspects, and completes reports on equipment using both manual and computerized maintenance management systems (CMMS).
• Uses electrical prints and multimeters to perform electrical troubleshooting.
• Perform preventative maintenance on assigned electrical systems.
• Assists team members as needed, promoting teamwork and efficient operations.
• Communicates equipment issues effectively with the Maintenance Foreman.
• Assists in the installation and upgrade of plant equipment.
• Manages inventory by signing out materials and ensuring proper stock levels.
• Utilizes catalogs and vendor contacts to research and requisition parts and materials.
• Maintains a clean and organized work area.
• Interfaces with mechanics, production operators, production foremen, engineers, and other personnel during equipment maintenance or repairs.
• Perform other duties as assigned.

Who You Are

• 5+ years of experience as a Maintenance Electrician, preferably in a manufacturing or industrial setting.
• Strong knowledge and experience with PLCs, especially Allen Bradley systems.
• Ability to troubleshoot and program Variable Frequency Drives (VFDs).
• Proficient in reading and understanding electrical and mechanical prints.
• Strong electrical and mechanical aptitude with the ability to perform mechanical tasks.
• Able to work independently and manage multiple priorities.
• Aptitude test required for this role.
• Strong communication skills and ability to work collaboratively.
• Regular, full-time, predictable onsite attendance is essential.
• Knowledge of safety work practices as required by regulatory agencies and company policy.
• Ability to read and speak English clearly and accurately.

Physical Abilities

• Ability to move objects and use abdominal and lower back muscles for sustained support.
• Requires constant movement and use of limbs; good manual dexterity, coordination, and stamina.
• Ability to stand for 10–12 hours and remain stationary for extended periods.
• Ability to lift up to 60 lbs and perform various physical tasks, including bending, stooping, pushing, and pulling.
• Ability to work in a manufacturing plant environment with varying physical demands.

What You’ll Get

Zekelman Industries offers competitive compensation and excellent benefits, including low-cost, high-quality medical and dental benefits. In addition, we have an amazing tuition assistance program, a bonus plan, a 401(k) plan with a generous company match, loyalty awards, and much more:

• Competitive Pay
• Production Incentive Program
• 401(k) with Company Match
• Comprehensive Health, Dental, & Vision Insurance
• Paid Time Off (PTO)
• Paid Holidays
• Employee Training & Development Programs
• Employee Assistance Program (EAP)

Zekelman Industries offers competitive compensation and excellent benefits, including low-cost, high-quality medical and dental benefits.In addition, we have an amazing tuition assistance program, a bonus plan, a 401(k) plan with a generous company match, immediate vesting, and much more.

M/F/D/V

We are Zekelman Industries.

We manufacture superior quality tubular and related products, and provide outstanding service for our valued customers.

We seek to continuously advance the skills and opportunities of our employees, utilizing the latest technology and management tools available to consistently increase profitability and the enterprise value of Zekelman Industries and of our customers.