Controls Specialist

dfa; Michigan; On-site; USD 70,000 - 90,000; Full time

Job summary

DFA in Michigan is seeking a skilled Controls Engineer to support a single plant's process controls and electrical engineering projects, with occasional duties at other locations.

You will work on documenting specs, coordinating with vendors and contractors, and ensuring GMP and regulatory compliance, while maintaining project budgets.

Candidates should have an engineering degree and 2–4 years' dairy industry experience, with HMI and ControlLogix experience and strong communication.

Qualifications

• Bachelor's degree in engineering (Electrical preferred) or related field.
• 2–4 years of multi-disciplinary technical experience in the food industry, preferably dairy.
• Experience with HMI and ControlLogix programming, one-line and electrical schematic design, instrumentation.
• Certification and/or license may be required during employment.

Responsibilities

• Gather and provide information on controls, electrical design, and maintenance.
• Organize and maintain control and electrical documentation for process stability.
• Support implementation and upkeep of engineering plans at the site; coordinate with vendors.
• Track capital budgets and equipment schedules for projects.
• Communicate with DFA employees on projects, priorities, timetables, and budgets.
• Review specifications on drawings and literature for process controls.
• Identify cost-saving opportunities and share technical insights.
• Stay informed about engineering practices to support project needs.
• Follow GMP and other regulatory requirements.
• Perform other duties as required.

Skills

HMI programming

ControlLogix programming

Electrical schematics

Instrumentation

Project coordination

Regulatory knowledge (FDA/OSHA/USDA)

Microsoft Office

Reading/interpretation of codes

English communication

Education

Bachelor's degree in engineering (Electrical preferred)

2–4 years multi-disciplinary technical experience in food industry

Tools

AutoCAD Electrical

Electrical software (PLC/SCADA)

Job description

GENERAL PURPOSE

Assist with new site construction, expansion, renovation, or equipment and facility design by providing support for process controls, electrical engineering, and related systems and equipment. This position focuses on supporting a single plant and provides occasional assistance to other locations with controls-related task and improvements.

JOB DUTIES AND RESPONSIBILITIES

• Gather and provide information on controls, electrical design, construction, and maintenance matters. Assist in identifying issues, documenting findings, and suggesting possible solutions
• Organize and maintain process controls and electrical engineering documentation, including specifications, standards, and equipment operating parameters to support process stability while maximizing manufacturing process efficiencies
• Support the implementation and upkeep of process control and electrical engineering plans and projects for the assigned location. Coordinate activities for projects, vendors, and contractors as related to implementation of engineering plans
• Track and/or update capital budget and equipment schedules to support plant construction, expansion, or new product objectives
• Communicate with DFA employees on projects, priorities, timetables, and budgets
• Serve as technical support on process controls and electrical engineering Review technical specifications on drawings and literature for process controls and electrical engineering
• Contribute to initiatives aimed at improving internal systems by identifying potential cost-saving measures and sharing technical insights
• Stay informed about engineering practices and developments to support their application in projects. Support changes in policies and procedures as appropriate
• Follow all DFA good manufacturing practices (GMP) and work in a manner consistent with all corporate regulatory, food safety, quality, and sanitation requirements
• The requirements herein are intended to describe the general nature and level of work performed by employee, but is not a complete list of responsibilities, duties, and skills Other duties may be assigned as required

EDUCATION AND EXPERIENCE

• Undergraduate degree in engineering (preferably electrical engineering) or related curriculum (or equivalent combination of education and experience)
• 2 to 4 years of multi-disciplinary technical experience in food industry (preferably dairy), including plant construction and/or expansion or related field
• Experience with HMI and ControlLogix Programming, one-line and electrical schematic design, electrical equipment, or other relevant technologies (i.e., pump and VFD control, configuration, and instrumentation)
• Certification and/or License – may be required during course of employment

KNOWLEDGE, SKILLS, AND ABILITIES

• Basic understanding of architectural, mechanical, electrical and process engineering with emphasis on process controls
• Familiarity with Federal Drug Administration (FDA), GMP, Occupational Safety and Health Administration (OSHA), and U.S. Department of Agriculture (USDA) policies and regulations
• Knowledge of Microsoft Office Suite and company computer systems
• Familiarity with regulatory codes and ability to interpret them for use in basic drawings or schematics
• Familiarity with basic project management processes, techniques, and tools
• Skill in planning, organization, and analysis
• Able to work with contractors and vendors to support project needs
• Able to communicate effectively, both verbally and in writing, with a variety of individuals to share information
• Able to assist with problem analysis and contribute to resolving issues at the functional level
• Able to support multiple project activities concurrently
• Able to work with others to achieve results
• Able to suggest creative ideas and contribute to short-term improvements
• Must be able to read, write and speak English

An Equal Opportunity Employer including Disabled/Veterans