Controls Engineer III

Corning Inc.; Hickory (NC); On-site; USD 106,000 - 146,000; Full time

Benefits offered by this job

Company bonuses

Pension plan

Medical benefits

Paid time off

Life insurance

Disability coverage

EAP program

Job summary

Corning Inc. in North Carolina seeks an Electrical/Controls Engineer to design, develop, program, implement, and optimize control systems for cable manufacturing. You will provide leadership in troubleshooting, improve equipment performance, and mentor junior engineers.

The role requires 4+ years in manufacturing with HMI/SCADA, PLCs/VFDs, and AutoCAD Electrical. You will interface with system integrators, work with cross-functional teams, and support safety and continuous improvement.

Qualifications

• 4+ years manufacturing experience with HMI/SCADA, PLCs, HMIs, and VFDs in a plant environment.
• Ability to generate, debug and modify PLC code – ladder logic, structured text, function block diagrams.
• Proficiency in electrical drawings using AutoCAD Electrical 2021 for control layouts and schematics.
• Knowledge of NEC/NFPA safety codes and Lock-Out Tag-Out procedures.

Responsibilities

• Provides leadership in problem solving and technical expertise to resolve short-term process and equipment issues.
• Design, create, modify, and implement robust automation and control systems (Allen Bradley PLC programs) for fiber optic cable production.
• Mentor and train junior controls engineers.
• Manage scope of process improvement, capital expansion, and obsolescence mitigation projects.
• Interface with external system integrators to deliver integrated process equipment and lead projects through design, fabrication, testing, and start-up.
• Collaborate with engineers, maintenance, operations and other plant functions for line troubleshooting and project completion.
• Participate in on-call rotation for after-hours support.

Skills

HMI/SCADA programming

PLC/automation

VFD/Servo programming

Electrical design principles

Electrical drawings (AutoCAD)

Safety compliance (NEC/NFPA)

Education

Bachelors in Electrical Engineering

Computer Science

Electrical/Electronics Engineering Technology

Tools

Allen Bradley ControlLogix

AutoCAD Electrical

OSHA/PI historian (OSI PI) interface

Industrial automation hardware

Job description

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The company built on breakthroughs.
Join us.

Corning is one of the world’s leading innovators in glass, ceramic, and materials science. From the depths of the ocean to the farthest reaches of space, our technologies push the boundaries of what’s possible.

How do we do this? With our people. They break through limitations and expectations– not once in a career, but every day. They help move our company,and the world, forward.

At Corning, there are endless possibilities for making an impact. You can help connect the unconnected, drive the future of automobiles, transform at-home entertainment, and ensure the delivery of lifesaving medicines. And so much more.

Come break through with us.

Our Optical Communications segment has recently evolved from being a manufacturer of optical fiber and cable, hardware and equipment to being a comprehensive provider of industry-leading optical solutions across the broader communications industry.This segment is classified into two main product groupings – carrier network and enterprise network. The carrier network product group consists primarily of products and solutions for optical-based communications infrastructure for services such as video, data and voice communications. The enterprise network product group consists primarily of optical-based communication networks sold to businesses, governments and individuals for their own use.

Purpose:

Responsible for the design, development, programming, implementation, and optimization of control systems supporting Corning’s cable manufacturing processes. This role provides controls and electrical engineering expertise to improve product, process, and equipment performance, support innovation, and enable new product introduction within the plant. It requires advanced technical leadership in troubleshooting complex automation issues, integrating systems, and improving equipment reliability, safety, and efficiency. The position also leads projects that drive root cause understanding, cost reduction, continuous improvement, and cross-functional collaboration, while mentoring junior team members and maintaining awareness of emerging technologies and intellectual property developed through project work.

Responsibilities:

• Provides leadership in problem solving, and technical expertise, to ensure timely resolution of short-term process and equipment issues, and higher level troubleshooting
• Design, create, modify, and implement robust, cost effective automation and process machine control systems (i.e., Allen Bradley PLC programs) for our fiber optic cable production plant.
• Mentor and train junior controls engineers
• Manage the controls engineering scope of process improvement, capital expansion, and obsolescence mitigation projects.
• Interface with external system integrators to successfully deliver fully integrated process equipment systems to Corning’s facility. Participate in all phases of the project including design, fabrication, off-line integration and testing, installation, production start-up support, training of plant personnel, and technology transfer. Independently follow construction of equipment in vendors’ facilities.
• Capable of working closely with other engineers, maintenance, operations and other plant and division functions to perform line troubleshooting and execute project assignments to completion in a team based environment with minimal supervision.
• Participate in an on call rotation, providing support during nights, weekends, and holidays as needed to ensure continuous coverage and timely response to critical issues.

Work Hours and Schedule:

• Nominal working hours are M – F, 8 AM – 5 PM.
• Informal 24/7 coverage for ad-hoc call-in support (approx. 6 weeks)

Qualifications:

• Bachelors in Electrical Engineering , Computer Science , Mechanical Engineering /, or Electrical/Electronics Engineering Technology
• 4+ years manufacturing experience working with HMI / SCADA systems programming: PLCs / HMIs / VFDs controlling process and automation equipment in a plant environment including higher level communications protocols (e.g, ; Allen Bradley ControlLogix v20 systems or higher), and the ability to generate, debug and modify PLC code – ladder logic, structured text and function block diagram.
• Possess strong fundamental understanding of electrical design practices, machine/motion control systems, electro-mechanical systems, VFD and Servo programming, communication protocols, and practical application, and be able to generate and interpret electrical drawings using AutoCAD Electrical 2021 for systems design including control panel layouts, component documentation, and schematics to prepare initial CAD design layouts of both complete electrical controls systems and control sub-sections, as well as review electrical drawing packages for conformance to Corning standards.
• Ensure proactive safety measures for all equipment and processes. Seeks to identify and correct potential safety or environmental issues using NEC, NFPA, and other pertinent safety codes. Ensure safety procedures, such as Lock-Out Tag-Out, are always followed .

Desired Skills:

• Allen Bradley ControlLogix v20 systems experience.
• Experience with the OSI PI (historian) interface.
• Strong written/verbal communication and interpersonal skills.
• Entrepreneurial/Visionary (able to conceive and design a control system never demonstrated and understands the big picture and can project this view).

This position does not support immigration sponsorship.

The range for this position is $105,994.00-$145,743.00 assuming full time status. Starting pay for the successful applicant is dependent on a variety of job-related factors, including but not limited to geographic location, market demands, experience, training, and education.

A job that shapes a life.

Corning offers you the total package.

Your well-being is our priority. Our compensation and benefits package supports your health and wellness, financial aspirations, and career from day one.

• Company-wide bonuses and long-term incentives align with key business results and ensure you are rewarded when the company performs well. When Corning wins, we all win.
• As part of our commitment to your financial well-being, we provide a 100% company-paid pension benefit with fixed contributions that grow throughout your career. Combined with matching contributions to your 401(k) savings plan, Corning’s total contributions to your retirement accounts can reach between 7% and 12% of your pay, depending on your age and years of service.
• Our health and well-being benefits include medical, dental, vision, paid parental leave, family building support, fitness, company-paid life insurance, disability, disease management programs, paid time off, and an Employee Assistance Program (EAP) to support you and your family.
• Getting paid for our work is important, but feeling appreciated and recognized for those contributions motivates us much more. That’s why Corning offers a recognition program to celebrate successes and reward colleagues who make exceptional contributions.

We prohibit discrimination on the basis of race, color, gender, age, religion, national origin, sexual orientation, gender identity or expression, disability, veteran status or any other legally protected status.

Corning is committed to providing equal employment opportunities and considers requests for reasonable accommodations in accordance with applicable laws. Individuals with disabilities or sincerely held religious beliefs may request reasonable accommodations to participate in the application or interview process, perform essential job functions, or access other benefits and privileges of employment. To submit a request for reasonable accommodation related to disability or religion, please contact us at [e-mail] .