Controls Engineer II

Synerfac Inc; Wyoming (MI); On-site; USD 95,000 - 125,000; Full time

Job summary

Synerfac Inc seeks a Controls Engineer II for our client in Wyoming, Michigan. You will design and program industrial automation systems, integrate robotics and vision systems, and configure network interfaces.

The role requires strong PLC/HMI expertise, AutoCAD Electrical, and travel up to 15% for on-site commissioning. Responsibilities include developing robust control software, creating detailed electrical schematics and BOMs, and mentoring junior engineers.

Qualifications

• Bachelor's degree in Electrical Engineering, Automation, Mechanical Engineering, or related field or equivalent practical experience.
• 5+ years designing and programming custom industrial automation systems.
• Experience with NEC, NFPA 79, and RIA TR R15.06 electrical codes.
• Rockwell Automation / Allen-Bradley (Studio 5000, FactoryTalk View) experience required.

Responsibilities

• Utilize PLC and HMI to build machine control software architectures.
• Integrate robotics, vision systems, VFDs, and servo applications into control logic.
• Configure network interfaces across DeviceNet, Ethernet/IP, Profibus, and Profinet.
• Design electrical panels and BOMs using AutoCAD Electrical.
• Provide on-site startup and commissioning support at customer facilities.
• Develop reusable code libraries and best practices for the team.

Skills

Root-cause analysis

Documentation

Independent work

Project collaboration

Attention to detail

Education

Bachelor's degree in Electrical/Automation/Mechanical Engineering or related

Tools

AutoCAD Electrical

Studio 5000

FactoryTalk View

Microsoft Office

Siemens TIA Portal

Job description

Our client in Wyoming, Michigan is looking for a Controls Engineer II to join their team.

Job Duties

• Utilize Programmable Logic Controllers and Human/Machine Interfaces to build comprehensive machine control software architectures.
• Integrate complex robotics, vision systems, Variable Frequency Drives, and servo applications into the primary control logic.
• Configure, program, and troubleshoot network communication interfaces across DeviceNet, Ethernet/IP, Profibus, and Profinet protocols.
• Design and detail comprehensive electrical panel schematics, system layouts, and bill of materials using AutoCAD Electrical.
• Generate complete pneumatic system diagrams, fluid/hydraulic power schematics, and accurate hardware input/output (I/O) maps.
• Develop precise robot paths, tool center points, and user/tool frames during machine deployment and integration.
• Develop offline programming to streamline physical floor integration.
• Develop reusable code libraries and design best practices to increase team efficiency.
• Examine customer-supplied technical specifications and line requirements.
• Ensure that physical hardware selections and written programming logic precisely meet functional expectations.
• Coordinate machine power-up, functional validation, and full system debug.
• Partner directly with build technicians and cross-functional project team members on the build floor.
• Provide direct, on-site startup and commissioning support at customer manufacturing facilities.
• Deliver technical operation training and formal system handover documentation to clients.
• Conduct comprehensive safety assessments and functional risk validations.
• Ensure human-safe manufacturing interfaces and full compliance with corporate and standard safety protocols.
• Act as a dedicated engineering mentor by coaching and training entry-level controls engineers.
• Provide technical guidance on programming logic, physical wiring practices, and integration strategies.
• Interface professionally with customers under high-pressure plant scenarios.
• Collaborate with Mechanical Engineering, Project Management, and Sales teams.

Job Requirements

• Bachelor"s Degree in Electrical Engineering, Automation, Mechanical Engineering, or a related technical discipline (or equivalent practical industry experience).
• 5+ years of direct industry experience designing, building, and programming custom industrial automation systems.
• Experience with industrial automation and electrical codes, including NEC, NFPA 79, and RIA TR R15.06.
• Experience in Rockwell Automation / Allen-Bradley platforms (e.g., Studio 5000, FactoryTalk View) is required. Other platforms (e.g., Siemens TIA Portal, Omron, Mitsubishi) are preferred but not required.
• Must be competent in AutoCAD Electrical.
• Experience with major industrial robot brand (e.g., FANUC, ABB, Yaskawa, KUKA) is strongly preferred but not required.
• Strong root-cause analysis, critical thinking, and structured troubleshooting capabilities to address unusual system anomalies.
• Willingness and capability to travel up to 15% domestically and internationally to support system integration at customer facilities.
• Ability to accurately follow written procedures and standardized test methods.
• Strong attention to detail and commitment to producing high‑quality work.
• Excellent observation, analytical, and problem‑solving skills.
• Effective verbal and written communication skills.
• Ability to work independently while collaborating effectively with production teams.
• Strong organizational and time‑management skills.
• Dependability with consistent attendance and punctuality.
• Ability to work in a fast‑paced manufacturing environment while maintaining accuracy.
• Ability to stand, bend, reach, and lift up to 50 lbs. throughout the workday.