Controls Engineer II

BW Design Group; St. Louis (MO); On-site; USD 90,000 - 125,000; Full time

Job summary

BW Design Group seeks a Controls Engineer to join our Control System Integration Practice. You will partner with leaders, technical specialists and clients to deliver high-quality automation solutions and drive project success.

You will design, program and commission control systems for automated manufacturing, while collaborating across teams and vendors to ensure on-time delivery and compliant documentation.

Qualifications

• Minimum of three years as a controls engineer in automated manufacturing.
• Experience designing automation controls systems (PLC, SCADA).
• Solid understanding of UL508A panel design and fabrication.
• Solid understanding of instrumentation and controls (I&C).
• Experience with field instrumentation, installation and configuration.
• Willingness to travel for project requirements.

Responsibilities

• Develop automation solutions and participate in design, software configuration, testing, commissioning and startup of high-speed manufacturing processes.
• Design automation control systems and create project documentation and drawings to meet client requirements.
• Diagnose automation problems and interface with teams, clients and vendors.
• Configure software and hardware packages according to client design specifications.
• Program PLCs (Allen-Bradley, Rockwell) and HMI/SCADA (FactoryTalk, Cimplicity, Wonderware, Ignition). Siemens and DeltaV experience is preferred.
• Communicate plan progress to project stakeholders.
• Manage engineering projects and deliverables to schedule and scope.
• Manage site construction, installation and startup activities.
• Validate and commission facility systems and turnover to the customer.
• Make an impact day-to-day with your skills and expertise, strengthening client relationships.

Skills

Control systems

Troubleshooting

High intensity environments

Team collaboration

Willingness to travel

Education

Bachelor's degree in Electrical/Mechanical/Chemical Engineering

Tools

Allen-Bradley PLC

Rockwell

FactoryTalk

Cimplicity

Wonderware

Ignition

Siemens PLC

DeltaV

Job description

Who You’ll Work With

You will join one of our nearly 50 offices in the US, be part of a committed team of over 2000 professionals, and work in teams and directly with our clients doing work that is shaping the world around us. You will be welcomed into a rapidly growing business and team and empowered to make an impact. You will be valued, cared for, and challenged on your path to becoming a world-class professional consultant and surrounded by leaders who are committed to creating an environment that enables you to realize your own success and fulfillment.

Who You’ll Work With

You will join one of our nearly 50 offices in the US, be part of a committed team of over 2000 professionals, and work in teams and directly with our clients doing work that is shaping the world around us. You will be welcomed into a rapidly growing business and team and empowered to make an impact. You will be valued, cared for, and challenged on your path to becoming a world-class professional consultant and surrounded by leaders who are committed to creating an environment that enables you to realize your own success and fulfillment.

When you join Design Group as a Controls Engineer, you are joining a team that will challenge you and position you for growth. Design Group is widely known as an industry leader, recognized as a top system integrator, ranking #7 in the 2023 System Integrator Giants; as a Rockwell Platinum Integrator, the highest designation given to Rockwell partners; and as an Ignition Enterprise Premier Integrator. As a part of this team, you will learn from industry leading experts and may even have the chance to be an active participant in industry events like the Ignition Build-A-Thon which Design Group won in 2023!

In this role, you will work with a team of industry experts to help the world’s leading companies solve their most difficult problems. You will join our Control System Integration Practice and partner with seasoned leaders, technical specialists, and subject matter experts to deliver the highest quality solutions to our clients with consistency and accuracy.

What You’ll Do

• Develop automation solutions and participate in various phases of automation projects including creating design specifications, software configuration and testing, and the commissioning and start-up of a variety of high speed and other automated manufacturing processes
• Design automation control systems and create project documentation and drawings to meet client requirements
• Diagnose automation problems
• Interface with teams, clients and vendors
• Configure software and hardware packages according to client design specifications
• Program PLCs (Allen-Bradley, Rockwell) and HMI/SCADAs (FactoryTalk, Cimplicity, Wonderware, Ignition. Siemens and Delta V programming experience is preferred.
• Communicate plan progress to project stakeholders
• Manage engineering projects
• Manage project deliverables to agreed schedule and scope
• Manage site construction and installation
• Manage site start-up support of integrated control systems
• Validate and commission facility systems following established execution protocols, and ensure the successful turnover of the system to the customer
• Make an impact day-to-day with your skills and expertise, strengthening that relationship with our clients and team

What You’ll Bring

• A track record of proficiency in control systems, troubleshooting, and high intensity environments
• A minimum of three years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial manufacturing environment
• Experience in creating and designing automation controls systems (PLC, SCADA)
• A solid understanding of industrial control panel design and fabrication (UL508A)
• A solid understanding of instrumentation and controls (I&C)
• A solid understanding of engineering documentation (P&IDs, process flow diagram, standard operating procedures)
• Experience with field instrumentation, control system installation, and configuration
• Familiarity with machine safety applications, electrical power distribution, and control panel design
• Proficiency in written and verbal technical communication, including generating reports and conducting group presentations
• A willingness to travel for project requirements including installation and start-up activities, client and company sponsored meetings, trainings, industry related seminars, forums, and conventions
• A bachelor’s degree in electrical, mechanical, chemical engineering or similar technical field (preferred)

Our culture and commitment to our people is what sets us apart. We foster an environment of mutual respect, integrity, and unconditional interest in the individual and collective success of our professionals. Our model and entrepreneurial mindset offer a rewarding, challenging, and highly flexible path.

As a Controls Engineer, you will build a meaningful and fulfilling career with the support of professional development resources and mentorships including our First Year Experience program, Individual Development Plans, and Career Path resources and tools. You will be surrounded by exceptional talent who will support your development as both a world-class engineer and a highly effective leader.

Feel like you're on the path to becoming a Controls Engineer but you're not quite there yet? We'd love to connect with you to see if we can take you from where you are today and grow you into a Design Group Engineering Consultant.