Controls Engineer

Automated Production Systems Inc.; Sterling Heights (MI); On-site; USD 70,000 - 110,000; Full time

Job summary

Automated Production Systems Inc. in Sterling Heights, MI, is seeking a Controls Engineer to design, develop, and implement control systems for automated production lines.

You will collaborate with cross-functional teams to define requirements and integrate hardware and software. The ideal candidate holds a Bachelor's in Electrical Engineering or Mechatronics, has strong PLC programming and HMI design skills, and experience with industrial automation and robotics.

Qualifications

• Bachelor's degree in Electrical Engineering, Mechatronics, or related field
• Strong knowledge of control system principles, PLC programming, and HMI design
• Experience with industrial automation systems and robotics
• Proficiency in ladder logic, structured text, or function block diagram
• Familiarity with industry standards, safety regulations, and best practices
• Ability to read and interpret electrical schematics and technical drawings
• Excellent problem-solving and troubleshooting skills
• Strong communication and interpersonal skills
• Ability to work effectively in a team-oriented environment
• Experience with automotive manufacturing processes is a plus
• Knowledge of CAD software and simulation tools is a plus
• Experience with Siemens and Rockwell controls a plus.

Responsibilities

• Design, develop, and implement control systems for automated production systems
• Collaborate with cross-functional teams to identify system requirements
• Develop control strategies and integrate hardware and software components
• Troubleshoot and resolve technical issues
• Conduct system testing and validation
• Provide technical support to clients

Skills

Control theory

PLC programming

HMI design

Industrial automation

Robotics

Ladder logic

Schematic reading

Teamwork

Communication

Electrical drawings

Education

Bachelor's degree in Electrical Engineering

Tools

Eplan

AutoCAD Electrical

Siemens S7

Job description

APS is a controls engineering firm and a market leader in designing, installing, and launching automated production systems within the automotive and non-automotive industry. APS is experienced using the latest GM, Ford and Chrysler Architectures. APS has developed architectures and standards for non-automotive and tier customers as well. Our engineers are experienced with Body and Assembly, Paint, Material handling, Food Processing and Commercial Utility applications. APS engineers have several years of experience developing and applying cutting edge hardware and software applications with the use of many types of PC and PLC based processors.

Role Description

This is a full-time on-site role located in Sterling Heights, MI. As a Controls Engineer at APS, you will be responsible for designing, developing, and implementing control systems for automated production systems. You will collaborate with cross-functional teams to identify system requirements, develop control strategies, and integrate hardware and software components. Your role will involve troubleshooting and resolving technical issues, conducting system testing and validation, and providing technical support to clients.

Qualifications

• Bachelor's degree in Electrical Engineering, Mechatronics, or a related field
• Strong knowledge of control system principles, PLC programming, and HMI design
• Experience with industrial automation systems and robotics
• Proficiency in programming languages such as ladder logic, structured text, or function block diagram
• Familiarity with industry standards, safety regulations, and best practices
• Ability to read and interpret electrical schematics and technical drawings
• Excellent problem-solving and troubleshooting skills
• Strong communication and interpersonal skills
• Ability to work effectively in a team-oriented environment
• Experience with automotive manufacturing processes is a plus
• Knowledge of CAD software and simulation tools is a plus
• Experience with Siemens and Rockwell controls a plus.

Preferred Qualifications

• GCCS1 and GCCH2 Certifications
• Experience working with GM, Ford and Stellantis controls standards.
• Experienced in using Eplan and Autocad Electrical
• Experience with understanding of VFD front and back ends
• Experience with communication protocols such as EtherNet/IP, Modbus TCP/IP, Profinet, Modbus RTU, and others
• Experience writing programs with Function Blocks and/or Add On Instructions
• Experience with safety controllers and circuits
• Experience with servo drives and motors
• 5 years previous experience in a strong background in controls and related software

The salary advertised is the bracket available for this position. The actual salary paid will be dependent on your level of experience, qualifications and skill set.

APS is an Equal Opportunity Employer, and as such we recruit, hire, train, and promote persons in all job classifications without regard to race, color, religion, sex, national origin, disability, age, marital status, sexual orientation, gender identity or expression, genetics, status as a protected veteran, or any other characteristics protected by law.