Controls Engineer

Oliver Healthcare Packaging; New Britain Township (Bucks County); On-site; USD 85,000 - 120,000; Full time

Job summary

Oliver Healthcare Packaging seeks a Controls Engineer to enhance safety, quality, and efficiency of manufacturing processes. You will design, implement, validate, and support control systems to meet customer expectations.

The role requires hands-on work in team settings, project management, and collaboration with engineering, maintenance, and quality teams to upgrade equipment and reduce defects.

Qualifications

• B.S. in Electrical, Mechanical, Manufacturing Engineering or closely related field.

Responsibilities

• Design upgrades to electrical systems for converting processes and equipment.
• Identify and execute projects to improve quality and reduce costs.
• Apply PLC/HMI programming, sensors, hydraulics, pneumatics, drives to troubleshoot processes.
• Implement process controls and data monitoring to improve reliability.
• Provide technical support to manufacturing operations and resolve issues.
• Lead engineering controls projects across the plant.

Skills

Allen Bradley PLC programming

Electrical aptitude

Mechanical aptitude

Process troubleshooting

Team collaboration

Proactive mindset

Education

B.S. in Electrical Engineering

B.S. in Mechanical Engineering

B.S. in Manufacturing Engineering

Tools

CAD

DAQ/data collection systems

Vision systems

Networking

Job description

Position Summary

The Controls Engineer will continuously improve the safety, quality, and efficiency of the plant's manufacturing processes in order to meet or exceed customer expectations. Responsible to ensure priorities and performance are aligned with the company's strategic direction.

A technical and hands-on position requiring work in individual and team settings, contributing to all aspects of corporate efficiency and continuity. Project management, design review, testing, implementation, validation, and ongoing support of systems solutions.

Primary Responsibilities / Essential Function

Safety

• Ensure that new equipment and modifications to existing equipment are designed to minimize safety hazards. Ensure that all manufacturing equipment is operated in the safest possible manner.
• Ensure that manufacturing and converting processes incorporate safe work practice and limit the risk of ergonomic injury.

Quality

• Design systems to deliver high process capability levels through thoughtful analysis and investments in new equipment and upgrades to existing processes.
• Partner with Process Engineering, Maintenance, Manufacturing, and Quality to validate new manufacturing equipment and upgrades to existing equipment. Author technical documents such as engineering studies and validation protocols and reports.
• Leverage the company's systems and standards for procedures, work instructions, document management, equipment drawings, electrical schematics, and employee training.
• Ensure quality problems are quickly identified, contained, eliminated, and prevented from recurring.

Process

• Research and design electrical system upgrades (software/hardware/mechanical) for converting processes and equipment.
• Identify, justify, and execute engineering projects to improve quality and cost performance including automation opportunities and defect reduction.
• Apply working knowledge of PLC/HMI programming, sensors, hydraulics, pneumatics, drives, and other electro-mechanical systems to troubleshoot and improve manufacturing processes.
• Implement process controls and data monitoring methodologies to increase equipment reliability and error proof processes.
• Provide responsive technical support to the manufacturing operation; diagnose electrical and mechanical issues and resolve.
• Leverage project management principles and technical ability to lead engineering controls projects throughout the manufacturing plant.

Basic Qualifications

Education:

• B.S. in Electrical, Mechanical, Manufacturing Engineering or closely related field

Experience:

• Experience -
• Process Engineer - 1 - 4 years
• Sr. Process Engineer - 5+ years

Other Requirements:

• Strong mechanical and electrical aptitude, including experience with Allen Bradley PLC programming
• Experience with electronic and information systems including network communications, vision systems, and other data collection systems.
• Proactive, flexible, resourceful, and team oriented individual.
• CAD experienc e
• Microsoft Office skills and experience in enterprise applications.

Preferred Qualifications

Education and/or Experience:

• B.S. degree
• 3-5 years minimum experience in closely related function

Working Conditions

• Prolonged periods of sitting at a desk and working on a computer.
• Manufacturing environment.
• Must be able to lift up to 50 lbs.
• Various levels of gowning are required.

Special Requirements

• Ability to travel (US and internationally)
• Ability to work evenings and/or weekends