Controls Engineer

Sequel Wire; Indiana (PA); On-site; USD 85,000 - 110,000; Full time

Benefits offered by this job

Medical, Dental, Vision insurance

401k with company match

Company paid Life Insurance

Short- and Long-Term Disability

Job summary

Sequel Wire and Cable in Argos, IN seeks a Controls Engineer to design, implement, and maintain automation and control systems for wire and cable manufacturing. You will optimize machine performance, troubleshoot electrical issues, and lead projects that enhance safety, quality, and productivity.

The role covers design/programming of PLC/HMI/SCADA, integration of new equipment, and development of documentation while collaborating with maintenance and production teams to reduce downtime and

Qualifications

• Bachelor’s degree in Electrical/Controls/Mechatronics or related field.
• 3+ years of industrial automation experience in manufacturing.
• Experience programming/troubleshooting Allen-Bradley and Siemens PLCs.
• Proficiency with HMI and SCADA platforms.
• Knowledge of Ethernet/IP, Modbus TCP, ProfiNet, DeviceNet.
• Experience with VFDs, servo systems, motion control.
• Ability to read and create electrical schematics/drawings.
• Strong troubleshooting and analytical problem-solving skills.

Responsibilities

• Design, program, troubleshoot and maintain PLC, HMI, SCADA, motion control, and industrial networks.
• Develop/modify control logic for wire drawing, extrusion, cabling, braiding and related equipment.
• Configure/commission VFDs, servo drives, temperature controls, machine vision, data acquisition.
• Support integration of new equipment and automation tech into existing lines.
• Create/maintain electrical schematics, control panel layouts, and docs.
• Provide hands-on troubleshooting to minimize downtime.
• Analyze performance and implement corrective actions for efficiency.
• Lead automation improvement projects for productivity/quality/energy/waste.
• Utilize data to identify process optimization opportunities.
• Support Lean/Six Sigma and continuous improvement initiatives.
• Develop SOPs and best practices for automated systems.
• Manage capital projects from concept to startup/validation.
• Coordinate with manufacturers, integrators, vendors, contractors.
• Develop project schedules, budgets, technical specs.
• Ensure compliance with industry standards and company requirements.
• Maintain NFPA/OSHA compliance and safety practices.

Skills

PLC Programming

HMI/SCADA

Industrial Networking

VFDs/Servo/Motion control

Electrical schematics

Troubleshooting

Problem solving

Education

Bachelor's in Electrical/Controls/Mechatronics

Tools

AutoCAD Electrical

EPLAN

Job description

Would you like to help revolutionize the wire and cable industry? Sequel Wire and Cable located in Argos, IN is focused on humbly revolutionizing every facet of the wire and cable industry. We believe in employing the latest technologies, hiring the best employees, and maintaining an unrelenting focus on taking care of the customer.

Successful employees of Sequel Wire and Cable will be driven to provide our customers with the best possible quality and service, when and where the customer requires it. Additionally, at Sequel, we're looking for people with an entrepreneurial spirit with a constant eye for continuous improvement in all aspects of their job.

We are looking for a Controls Engineer to join our team. This full-time role is responsible for the design, implementation, maintenance, and continuous improvement of automation and control systems used in wire and cable manufacturing operations. This role supports production equipment including wire drawing, extrusion, cabling, braiding, annealing, rewinding, and testing systems. The Controls Engineer will optimize machine performance, improve process reliability, troubleshoot electrical and automation issues, and lead projects that enhance safety, quality, and productivity.

Essential Job Functions

Automation & Controls

• Design, program, troubleshoot, and maintain PLC, HMI, SCADA, motion control, and industrial network systems.
• Develop and modify control logic for wire drawing, extrusion, cabling, braiding, and related manufacturing equipment.
• Configure and commission VFDs, servo drives, temperature controls, machine vision systems, and data acquisition systems.
• Support integration of new equipment and automation technologies into existing production lines.
• Create and maintain electrical schematics, control panel layouts, and technical documentation.

Manufacturing Support

• Provide hands-on troubleshooting support for production equipment to minimize downtime.
• Analyze machine performance and implement corrective actions to improve efficiency and reliability.
• Collaborate with maintenance and production teams to identify root causes of equipment failures.
• Support predictive and preventive maintenance programs for automation systems.
• Lead automation improvement projects focused on productivity, quality, energy efficiency, and waste reduction.
• Utilize manufacturing data to identify process optimization opportunities.
• Support Lean Manufacturing, Six Sigma, and continuous improvement initiatives.
• Develop standard operating procedures and best practices for automated systems.

Project Management

• Manage controls-related capital projects from concept through startup and validation.
• Coordinate with equipment manufacturers, system integrators, vendors, and contractors.
• Develop project schedules, budgets, and technical specifications.
• Ensure projects comply with applicable industry standards and company requirements.

Safety & Compliance

• Ensure all control systems meet electrical safety standards and regulatory requirements.
• Support machine safety assessments, lockout/tagout procedures, and risk mitigation activities.
• Maintain compliance with NFPA 70, NFPA 79, OSHA, and applicable industry standards.

Requirements

Required Qualifications

• Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics Engineering, or related technical field or equivalent combination of education and/or experience.
• 3+ years of industrial automation or controls engineering experience in a manufacturing environment.
• Experience programming and troubleshooting PLC systems such as Allen-Bradley and Siemens.
• Proficiency with HMI and SCADA platforms.
• Strong knowledge of industrial communication protocols including Ethernet/IP, Modbus TCP, ProfiNet, and DeviceNet.
• Experience with VFDs, servo systems, motion control, and process control applications.
• Ability to read and create electrical schematics and control drawings.
• Strong troubleshooting and analytical problem-solving skills.

Preferred Qualifications

• Experience in wire and cable manufacturing, extrusion, plastics processing, or continuous process manufacturing.
• Knowledge of wire drawing, annealing, extrusion, cabling, braiding, and testing processes.
• Experience with machine vision systems and automated inspection technologies.
• Familiarity with MES, ERP, and Industry 4.0 systems.

Technical Skills

• Motion Control and Servo Applications
• Electrical Design Software (AutoCAD Electrical, EPLAN)
• Data Analytics and Manufacturing Reporting
• Strong technical problem-solving abilities
• Project management and organizational skills
• Effective communication and teamwork
• Continuous improvement mindset
• Ability to manage multiple priorities in a fast-paced manufacturing environment
• Hands-on approach to equipment support and troubleshooting
• Primarily based in a manufacturing facility with exposure to production equipment, noise, and industrial environments.
• Ability to work on the production floor and occasionally support off-shift troubleshooting and project installations.
• Occasional travel may be required for equipment commissioning, training, or vendor support.

Physical Demands

This is an active role as the employee will work in a manufacturing environment. While performing the essential functions of the job the employee will be required to stand, balance or walk on a consistent basis during a 8+-hour shift and may on a frequent basis be required to twist, turn, stoop, squat, kneel, bend or reach. The employee must use safe lifting techniques when lifting objects up to 50 pounds and carry out repetitive hand/wrist movements to include forearm rotation. Specific vision abilities required for the job include close vision, distance vision, color vision, depth perception and the ability to adjust focus. The employee is frequently required to listen and speak and use their hands to operate equipment.

We provide high-quality jobs with competitive pay and benefits for all employees and their families. We believe it is our responsibility to enable our employees to provide a quality life for their families. Our benefits include:

• Medical, Dental, and Vision insurance with generous employer paid portion keeping the employee’s cost low.
• 401k with company match
• Company paid Life Insurance
• Short- and Long-Term Disability

Reports to: Maintenance Manager

We are a tobacco and drug-free workplace.

We use E-Verify to confirm the identity and employment eligibility of all new hires. Applicants must be authorized to work for ANY employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time.

Sequel Wire and Cable is an Equal Opportunity Employer