Controls Engineer

Insight Global (United States); Brownwood (TX); On-site; USD 80,000 - 105,000; Full time

Job summary

Insight Global is hiring a Controls Engineer in Brownwood, TX to design, program, troubleshoot, and implement automation and control systems for manufacturing equipment.

You will work hands-on with Siemens PLCs, drives, AutoCAD Electrical, and related hardware, developing electrical schematics, BOMs, and documentation while ensuring safety and quality throughout projects.

Qualifications

• Bachelor's degree in Electrical Engineering, Mechatronics, Automation Engineering, or equivalent.
• Hands-on electrical design and PLC programming experience.
• Familiarity with NEC, NFPA 70E, and Arc Flash requirements.

Responsibilities

• Design, develop, and implement machine and process automation solutions.
• Program, configure, and troubleshoot Siemens PLCs and drives.
• Create electrical schematics with AutoCAD Electrical and maintain docs.
• Develop BOMs and assist with parts procurement.
• Collaborate with engineering and manufacturing while upholding safety.

Skills

Electrical design

PLC programming

Troubleshooting

Automation engineering

Documentation

Education

Bachelor’s degree in Electrical Engineering, Mechatronics, Automation Engineering, or equivalent

Tools

Siemens PLCs

AutoCAD Electrical

Oscilloscopes & multimeters

Job description

Insight Global is hiring a Controls Engineer for a client in Brownwood, TX. This position will focus on the hands‑on design, programming, troubleshooting, and implementation of automation and controls systems supporting manufacturing and production equipment.

Responsibilities

• Design, develop, and implement machine and process automation solutions to improve manufacturing quality, efficiency, and cost.
• Program, configure, and troubleshoot Siemens PLCs, drives, and control systems.
• Support new and modified equipment through design, installation, startup, training, and commissioning.
• Create and modify electrical schematics using AutoCAD Electrical or similar CAD software, including construction, installation, and as‑built documentation.
• Develop automation and control solutions for new products and existing manufacturing processes.
• Evaluate prototype and production equipment, document performance, troubleshoot issues, and recommend modifications.
• Design or assemble basic mechanical fixtures and mounts for sensors and actuators.
• Develop BOMs, identify equipment/material requirements, and support parts procurement.
• Utilize oscilloscopes, digital multimeters, and other hands‑on tools for testing, measurement, and troubleshooting.
• Assist with project planning and management, including communicating milestones, timelines, and critical paths.
• Create and maintain equipment documentation, operating instructions, records, revisions, and standard work procedures.
• Collaborate with engineering, manufacturing, and other technical teams while maintaining safety and an organized workspace.

Skills and Requirements

• Bachelor’s degree in Electrical Engineering, Mechatronics, Automation Engineering, or equivalent.
• Experience with electrical design and PLC programming.
• Strong experience with Siemens PLCs, drives, controls programming, and setup.
• Hands‑on experience with equipment design, automation, evaluation, and troubleshooting.
• Experience creating and modifying electrical schematics in AutoCAD Electrical or similar software.
• Strong analytical and problem‑solving skills, including developing test methods, documenting data, and presenting results.
• Working knowledge of NEC, NFPA 70E, and Arc Flash requirements.
• Ability to develop technical documentation and standard work procedures.
• Strong mechanical aptitude and ability to work hands‑on with automation equipment.

We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal employment opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment without regard to race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or the recruiting process, please send a request to [e-mail].