Controls/Automation Engineer

gpac; Waukesha (WI); On-site; USD 110,000 - 140,000; Full time

Job summary

gpac is seeking a Senior Controls Engineer in Wisconsin to design and program industrial control systems for automated machinery. You will lead controls scope from requirements through commissioning, using Rockwell/AB platforms (ControlLogix/CompactLogix, Studio 5000, FactoryTalk View).

You will mentor engineers, review electrical schematics, improve standards, and support customer startups with travel up to 10%.

Qualifications

• 5+ years of experience designing and programming industrial control systems for automated machinery, OEM equipment, or systems-integration projects.
• Proficiency with Rockwell/Allen Bradley PLC and HMI platforms; Siemens experience is a plus.

Responsibilities

• Lead the controls scope for complex equipment projects from initial requirements and system architecture through programming, testing, commissioning, and customer acceptance.
• Design and program PLC and HMI applications using Rockwell Automation platforms, including ControlLogix/CompactLogix, Studio 5000, and FactoryTalk View.
• Define control strategies, documentation, and project deliverables.
• Serve as a senior technical resource for difficult troubleshooting, root-cause investigation, and resolution of controls issues in the factory, remotely, and at customer sites.
• Review electrical schematics, panel designs, controls documentation, and code for safety, accuracy, maintainability, and compliance with project requirements.

Skills

Troubleshooting

Project management

Communication

Safety & quality

Education

Bachelor's or Associate's degree in engineering

Tools

Rockwell/Allen Bradley PLC

HMI platforms

Siemens experience

Job description

Description

About the job

Position Summary

As a Senior Controls Engineer, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field service. We're looking for someone who has a strong technical background and versatility who can shift gears when priorities change, help others, and grow alongside a company that's still innovating after 60+ years.

Key Responsibilities

• Lead the controls scope for complex equipment projects from initial requirements and system architecture through programming, testing, commissioning, and customer acceptance.
• Design and program PLC and HMI applications using Rockwell Automation platforms, including ControlLogix/CompactLogix, Studio 5000, and FactoryTalk View.
• Define control strategies, documentation, and project deliverables.
• Serve as a senior technical resource for difficult troubleshooting, root-cause investigation, and resolution of controls issues in the factory, remotely, and at customer sites.
• Review electrical schematics, panel designs, controls documentation, and code for safety, accuracy, maintainability, and compliance with project requirements.
• Improve programming standards, reusable code, system architecture, version control, documentation, and commissioning practices across the Controls team.
• Provide technical guidance and mentorship to controls engineers, electrical designers, technicians, manufacturing personnel, and field-service personnel.
• Support customer startups and commissioning, with travel generally limited to up to 10%.

What Makes You a Great Fit

• Strong solving problems and hands-on troubleshooting.
• Adaptable and dependable.
• Collaborative-able to work independently and as part of cross-functional teams.
• Organized with attention to detail
• Effective communicator-clear and professional verbal and written skills.
• Committed to safety and operational excellence.
• Priority on quality, support, and doing things the right way.

Requirements

• 5+ years of experience designing and programming industrial control systems for automated machinery, OEM equipment, or systems-integration projects. Exceptional demonstrated capability may substitute for years of experience.
• Proficiency with Rockwell/Allen Bradley PLC and HMI platforms; Siemens experience is a plus.
• Experience with process control, VFDs, servo motion, safety PLCs, instrumentation, and multi-system integration.
• Ability to read, create, and review electrical schematics and technical controls documentation.
• Ability to manage several active projects while communicating priorities, risks, and technical decisions clearly.
• Bachelor's or Associate's degree in an engineering-related discipline, or equivalent technical training and experience.

All qualified applicants will receive consideration without regard to race, age, color, sex (including pregnancy), religion, national origin, disability, sexual orientation, gender identity, marital status, military status, genetic information, or any other status protected by applicable laws or regulations.