Control System Engineer

Edgewater Technical Associates, LLC; Johnson City (TN); On-site; USD 90,000 - 120,000; Full time

Job summary

Edgewater Technical Associates in Johnson City, TN is seeking a qualified Control Systems Engineer for a large-scale industrial project. You will design, program, and commission control systems with a focus on Allen‑Bradley PLCs and HMI development for heavy industrial environments.

You’ll work with diverse engineers to ensure safe, reliable systems, adherence to codes, and successful FAT/SAT and site commissioning activities on a greenfield process.

Qualifications

• Bachelor’s degree in electrical engineering preferred; experience may substitute.
• 5+ years of Allen‑Bradley PLC and HMI design in industrial settings.
• Strong knowledge of NEC, NFPA, IEEE, and related standards.
• Ability to read and interpret drawings, specs, and vendor docs.
• Excellent attention to detail and multitasking in fast-paced projects.

Responsibilities

• Design control system architectures and network layouts.
• Program Allen-Bradley ControlLogix/GuardLogix PLCs with Studio 5000.
• Design safety systems using GuardLogix per functional safety standards.
• Develop FactoryTalk View SE/ME HMIs for process monitoring.
• Configure industrial networks (EtherNet/IP, Modbus RTU, RS-485).
• Test and validate system behavior with simulations.
• Integrate and commission third-party equipment (BMS, Fire Alarm, HMIs).
• Prepare documentation: narratives, interlocks, revision control.
• Collaborate with multi-discipline engineers.
• Support FAT, SAT, commissioning activities.
• Participate in design reviews and client meetings.
• Field support during design, construction, start-up.

Skills

Allen-Bradley PLC

HMI development

Industrial automation

Control systems design

Electrical drawings

Education

Bachelor's degree in Electrical Engineering

Professional Engineer (PE) license

Tools

Studio 5000

FactoryTalk View SE/ME

GuardLogix

ControlLogix

EtherNet/IP

Modbus RTU

Job description

Edgewater Technical Associates is seeking qualified candidates for a Control Systems Engineer opportunity in Johnson City, TN.

Position Overview

The Control Systems Engineer will support a large‑scale industrial construction project by designing, programming, and commissioning control systems for a greenfield process. This role requires extensive experience in Allen‑Bradley PLC and HMI development for heavy industrial environments and strong knowledge of applicable codes and standards.

Key Responsibilities

• System Design & Development: Develop control system architectures and industrial network layouts.
• Programming: Develop, test, and implement code for Allen‑Bradley ControlLogix/GuardLogix (1756) PLCs using Studio 5000.
• Safety Systems: Design and implement safety‑related control systems using GuardLogix platforms in accordance with functional safety requirements.
• HMI Development: Specify, configure, and implement FactoryTalk View SE/ME HMI applications for monitoring and control of process systems.
• Networking: Configure and troubleshoot industrial communications networks including EtherNet/IP and Modbus RTU over RS‑485, and OPC‑based integrations.
• Modeling & Simulation: Utilize simulation software to test and validate system behavior and performance prior to implementation.
• Integration & Commissioning: Integrate and commission third‑party equipment including Fire Alarm Systems, Burner Management Systems (BMS), Heat Trace Controllers, and vendor‑supplied HMIs.
• Documentation: Develop control narratives and interlock narratives in collaboration with Process Engineering.
• Multidisciplinary Coordination: Work closely with electrical, instrumentation, mechanical, civil, structural, and process engineers to ensure integrated system design.
• Design Support: Participate in design reviews, constructability reviews, and client meetings.
• Field Support: Respond to RFIs, review submittals, and assist with installation issues during design, construction, and start‑up.
• Commissioning: Support Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and commissioning activities.
• Configuration Management: Maintain accurate documentation and revision control throughout the project lifecycle.
• Standards: Create internal company PLC standards and best practices.
• Ensure control systems are safe, reliable, and compliant with applicable industry standards.

Qualifications

• Bachelor’s degree in electrical engineering preferred; experience will be considered in lieu of a degree.
• 5+ years of Allen‑Bradley PLC and HMI design and development in an industrial setting.
• Strong understanding of applicable industry standards and electrical codes (NEC, NFPA, IEEE, etc.).
• Ability to read and interpret engineering drawings, technical specifications, and vendor documentation.
• Strong attention to detail and ability to manage multiple priorities in a fast‑paced project environment.

Preferred Qualifications

• Professional Engineer (PE) license.
• Experience working on large‑scale industrial construction or EPC projects.
• Experience supporting field construction or commissioning activities.

Other Job Requirements

• United States Citizenship.

Edgewater is an equal opportunity employer and all qualified applicants will be considered for employment without regard to race, color, religion, sex, national origin, protected veterans, or individuals with disabilities in accordance with EO 14173.