Continuous Extruder Floater - D Shift
Job Category: Production
Requisition Number: CONTI002946
Full‑Time
Rate: $19.67 USD per hour
Location
Mooresville, NC 28115, USA
Position Summary
Operates and monitors the extrusion and pugging processes, which are integral procedures in the manufacturing of dried, formed products. Those products are supplied to the kiln area where they are fired in kilns, in which ceramic products are produced that meet the required specifications and quality standards.
Responsibilities
- Completes the GHCM set‑up; checks/resets the batch, work count, and total count settings located on the GHCM control panel; and records the settings on the Extrusion Activities Log Sheet.
- Adjusts cradle kicker, cradle supply, first transfer, and cradle feeder settings; confirms the adjustments by visual verification of proper operations; and performs the die holder assembly procedures according to established instructions.
- Performs the power‑up/start‑up procedures according to approved instructions.
- Operates, monitors and adjusts the extrusion process; observes, detects and reacts to visual defects in the extruded product and takes the appropriate counter‑measures as described in the Process Adjustment Plan.
- Obtains weight samples at the beginning of each travel ticket; marks the weight on the product and on the travel ticket; and inputs the information at the APICS terminal.
- Removes and cleans machine components such as dies, masking plates, and spacers; enters process data into the SPC software; maintains the extruder information board with data gathered from the die travel ticket and from the actual tooling in use.
- Removes and tags any formed material exhibiting contamination; and moves material to the confinement area; collects aomodori into designated totes, following established procedures for collecting, packing and palletizing.
- Performs necessary change‑over procedures according to established work instructions; records all die adjustments during a production run onto the Die Adjustment Sheet.
- Works safely by avoiding forklifts, staying clear of forklift doors, using personnel doors when entering or exiting the buildings, and safely using overhead hoists.
- Participates in PM, MMOL, and G5S activities as needed.
- Follows all EMS procedures, including the disposal of waste and used materials.
- This job has no supervisory responsibilities.
Required Competencies
Customer Focus; Environmental Awareness and Compliance; Functional & Technical Expertise and Computer Skills; Integrity and Accountability; Organizational Awareness; Respect and Humility; Safety Orientation; Teamwork.
Qualifications
Required Education and Experience
- Must be able to successfully complete all required job training.
- High school diploma or general education degree (GED).
- Six‑month manufacturing/warehousing experience or equivalent.
- CRC Bronze or above.
Required Language Skills
- Ability to read and comprehend work instructions.
- Ability to communicate information in one‑on‑one and small‑group situations to other employees of the organization.
Required Mathematical Skills
- Ability to add and subtract, multiply and divide in all units of measure, using whole numbers and decimals.
Required Reasoning Ability
- Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form.
- Ability to deal with problems involving a few concrete variables in standardized situations.
Physical Demands
- Regularly required to stand; use hands to finger, handle, or feel; and talk or hear.
- Frequently required to reach with hands or arms.
- Occasionally required to walk.
- Required to have 20/20 vision (natural or corrected).
- Must regularly lift and/or move up to 10 pounds and occasionally lift and/or move up to 25 pounds.
Work Environment
- Regularly exposed to work near moving mechanical parts and airborne particles.
- Noise level in the work environment is usually loud.
Safety Requirements / PPE
- Safety shoes must be worn while on NGK property.
- Safety glasses or goggles may be required while performing certain job duties.
- Task‑appropriate gloves may be required while performing certain job duties.
Equal Opportunity Employer
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